hit counter script
Siemens SINAMICS S120 Manual
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Storage
  5. SINAMICS S120
  6. Manual
Siemens SINAMICS S120 Manual

Siemens SINAMICS S120 Manual

Cabinet modules liquid-cooled
Hide thumbs Also See for SINAMICS S120:
1
2
3
4
5
6
7
8
Table Of Contents
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Siemens SINAMICS S120

Summary of Contents for Siemens SINAMICS S120

  • Page 3 ___________________ Cabinet Modules liquid cooled Preface ___________________ Fundamental safety instructions ___________________ SINAMICS System overview ___________________ Mechanical installation S120 Cabinet Modules liquid cooled ___________________ Electrical installation ___________________ Commissioning the cooling circuit Manual ___________________ Cabinet Modules ___________________ Maintenance and servicing ___________________ Diagnostics ___________________ Options 10/2015...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    This documentation is part of the manufacturer/service documentation for SINAMICS. All of the documents are available individually. Please contact your local Siemens office for further information about other available SINAMICS publications. For the sake of simplicity, this documentation does not contain comprehensive detailed information about all types of the product and cannot cover every conceivable case of installation, operation, or maintenance.
  • Page 6 An up-to-date list of currently certified components is also available on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact. Cabinet Modules liquid cooled...
  • Page 7 Internet addresses Up-to-date information about our products can be found on the Internet at the following address: http://www.siemens.com Information about SINAMICS S120 Cabinet Modules can be found on the Internet at the following address: http://www.siemens.com/sinamics-s120-cabinet-modules Certification The following certifications are included in the documentation: ●...
  • Page 8 Preface Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 9: Table Of Contents

    Table of contents Preface ..............................5 Fundamental safety instructions ......................17 General safety instructions ..................... 17 Safety instructions for electromagnetic fields (EMF) .............. 21 Handling electrostatic sensitive devices (ESD) ..............21 Industrial security ........................22 Residual risks of power drive systems ..................23 System overview ...........................
  • Page 10 Table of contents 3.3.3 Lifting the cabinet units off the transport pallet and installing them ........53 3.3.4 Disassembling the crane transport assembly ................ 55 3.3.5 Mechanical connection of the cabinet units ................57 3.3.5.1 Connection of the cooling circuit collecting pipes ..............57 3.3.5.2 Connecting the cabinet units ....................
  • Page 11 Table of contents 5.3.1.2 Venting the components ....................... 122 5.3.1.3 Venting the heat exchanger ....................123 5.3.1.4 Venting the heatsinks of the SINAMICS power units ............124 5.3.1.5 Checking the system standstill pressure ................127 5.3.1.6 Completing venting ....................... 127 5.3.2 Controlling the Heat Exchanger Module ................
  • Page 12 Table of contents 6.4.3 Coolant connections ......................196 6.4.3.1 Overview of connections ...................... 196 6.4.3.2 Connection of the converter-side deionized water circuit ............ 196 6.4.3.3 Connection of the plant-side raw water circuit ..............198 6.4.4 Options ..........................199 6.4.5 Technical data ........................201 Maintenance and servicing ........................
  • Page 13 Table of contents 7.5.8.5 Replacing the LV HRC fuses ....................255 7.5.9 Replacing the backup battery for the cabinet operator panel ..........258 Forming the DC link capacitors ..................... 260 Diagnostics ............................265 Chapter content ........................265 LEDs on the CU320-2 DP Control Unit ................. 266 LEDs on the CU320-2 PN Control Unit .................
  • Page 14 Table of contents 9.12 K48, Sensor Module Cabinet-Mounted SMC20 ..............322 9.12.1 General information ......................322 9.12.2 Safety information ........................ 323 9.12.3 Interfaces ..........................324 9.12.4 Connection example ......................326 9.13 K50, Sensor Module Cabinet-Mounted SMC30 ..............327 9.13.1 General information ......................327 9.13.2 Safety information ........................
  • Page 15 Table of contents 9.23 L07, dV/dt filter compact plus Voltage Peak Limiter ............. 372 9.24 L08, motor reactor ......................... 376 9.25 L10, dV/dt filter plus Voltage Peak Limiter ................377 9.26 L13, main contactor for Basic Line Connection Modules < 800 A ........380 9.27 L21, surge suppression......................
  • Page 16 Table of contents Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 17: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical equipment if you are appropriately qualified. •...
  • Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. Hazardous voltages can be present at the housing or exposed components on damaged devices. •...
  • Page 19 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m to the components may cause the devices to malfunction, influence the functional safety of machines therefore putting people at risk or causing material damage.
  • Page 20 Fundamental safety instructions 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation test, disconnect the system/machine. All converters and motors are subject to a high voltage test in the manufacturer's facility. As a consequence, it is not necessary to carry out additional tasks in the system/machine.

  • Page 21: Safety Instructions For Electromagnetic Fields (Emf)

    Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.

  • Page 22: Industrial Security

    Siemens recommends that you inform yourself regularly about product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.

  • Page 23: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems The control and drive components of a drive system are approved for industrial and commercial use in industrial line supplies. Their use in public electrical grids requires a different configuration and/or additional measures.
  • Page 24 Fundamental safety instructions 1.5 Residual risks of power drive systems 3. Hazardous touch voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification –...

  • Page 25: System Overview

    System overview Overview SINAMICS S120 Cabinet Modules are the components of a modular cabinet unit system for multi-motor drives with a central supply infeed and a common DC link busbar, as typically found in the process industry, automotive industry, metal processing industry as well as in the crane and mining domains.

  • Page 26: Field Of Application

    The following table provides an overview of the voltage ranges and power ratings available for the liquid-cooled SINAMICS S120 Cabinet Modules: Table 2- 1 Overview of voltage ranges and power ratings of the SINAMICS S120 Cabinet Modules Supply Input DC-link...

  • Page 27: Benefits

    System overview 2.3 Benefits Benefits The outstanding system features of the SINAMICS S120 Cabinet Modules provide plant operators with the following advantages: ● Process optimization with minimal effort: – A standard PROFIBUS or PROFINET interface and various analog and digital interfaces allow them to be easily integrated into automation solutions.

  • Page 28: Line Connection Modules

    System overview 2.4 Line Connection Modules Line Connection Modules 2.4.1 General information Power is fed to the drive assembly via Line Connection Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link.

  • Page 29: Active Line Connection Modules

    System overview 2.4 Line Connection Modules Figure 2-3 Basic Line Connection Module >800 A 2.4.3 Active Line Connection Modules Active Line Connection Modules comprise a Line Connection Module, a liquid-cooled Active Interface Module and a liquid-cooled Active Line Module installed in a cabinet system. Active Line Connection Modules can inject energy into the DC voltage link and feed regenerative energy into the line supply.

  • Page 30: Motor Modules

    >800 A Motor Modules The Cabinet Modules are fitted with one SINAMICS S120 Motor Module in the chassis format and cover the power range from 315 kW to 1500 kW (380 V to 480 V or 500 V to 690 V).

  • Page 31: Overview Of Options

    System overview 2.7 Overview of options Overview of options Table 2- 2 Overview of options Option code Brief description of option Production flowchart document: Generated once Production flowchart document: Updated every two weeks Production flowchart document: Updated every month Documentation in German Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format Draft of customer documentation Documentation in Russian...
  • Page 32 System overview 2.7 Overview of options Option code Brief description of option Safety license for 4 axes Safety license for 5 axes AOP30 Advanced Operator Panel installed in the cabinet door Sensor Module Cabinet-Mounted SMC10 Sensor Module Cabinet-Mounted SMC20 Sensor Module Cabinet-Mounted SMC30 Voltage Sensing Module for determining the motor speed and the phase angle Additional SMC30 Sensor Module Auxiliary power generation in the Line Connection Module...

  • Page 33: System Structure

    System overview 2.8 System structure Option code Brief description of option DC busbar system (Id = 3320 A, 2x 100 x 10 mm) DC busbar system (Id = 3720 A, 3x 80 x 10 mm) DC busbar system (Id = 4480 A, 3x 100 x 10 mm) DC busbar system for line-side Cabinet Modules Crane transport assembly (top-mounted) DC link fuses...

  • Page 34: System Data

    System overview 2.9 System data System data General technical system data General data Line voltages 3 AC 380 ... 480 V, ±10 % (-15 % < 1 min) 3 AC 500 ... 690 V, ±10 % (-15 % < 1 min) Line system configurations Line supplies grounded at the neutral point (TN/TT systems) or non-grounded line sup- plies (IT systems)
  • Page 35 System overview 2.9 System data General data Plant-side raw water circuit 180 kPa Minimum system pressure • • with respect to the atmos- phere Max. system pressure with 600 kPa • • respect to atmosphere Pressure drop at the heat 50 kPa ...
  • Page 36 System overview 2.9 System data Ambient conditions During storage During transport During operation 0 °C Ambient temperature -25° C to +55° C -25° C to +70° C ... +45 °C -40° C from for 24 hours to +50 °C see derating data ...

  • Page 37: Derating Data

    Derating data 2.10.1 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze + biocide (Page 118).

  • Page 38: Derating Factors As A Function Of The Ambient Temperature

    System overview 2.10 Derating data The intake temperatures in the plant/system side raw water circuit must always be at least 7K below the intake temperatures in the deionized water circuit. This ensures that the cooling power of the Heat Exchanger Module of the deionized water circuit, specified in the technical data, can be dissipated to the raw water circuit.

  • Page 39: Derating Factors As A Function Of Installation Altitude

    System overview 2.10 Derating data 2.10.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 2-8 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
  • Page 40 System overview 2.10 Derating data Figure 2-9 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.

  • Page 41: Current De-Rating Depending On The Pulse Frequency

    System overview 2.10 Derating data 2.10.4 Current de-rating depending on the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data for Motor Modules.
  • Page 42 System overview 2.10 Derating data Note Derating factors for pulse frequencies in the range between fixed values For pulse frequencies in the range between the specified fixed values, the relevant derating factors can be determined by linear interpolation. Additional information is provided in the "SINAMICS Low Voltage Engineering Manual" provided on the customer DVD supplied with the unit.

  • Page 43: Mechanical Installation

    Mechanical installation Important notes Transport WARNING Danger to life due to incorrectly transporting the unit The unit can tip over if you transport it incorrectly – or if you use transport equipment that is not permitted for the purpose. This can result in death, serious injury or material damage. •...
  • Page 44 • If you fail to contact them immediately, you may lose your right to claim compensation for the defects and damage. • If necessary, you can request the support of your local Siemens office. Storage The cabinet units must be stored in clean, dry rooms. Temperatures between -25° C and +55°...

  • Page 45: Mechanical Installation: Checklist

    Mechanical installation 3.2 Mechanical installation: Checklist Mechanical installation: Checklist Use the following checklist to guide you through the mechanical installation procedure for the cabinet/transport unit. Read the Chapter "Fundamental safety instructions" before you start working on the cabinet. For installation instructions, see the following sections or refer to the documents listed in the table below.
  • Page 46 Mechanical installation 3.2 Mechanical installation: Checklist Table 3- 1 Mechanical installation: Checklist Item Activity Applicable?/Completed? Check the transport indicators prior to installation. (→ See Chapter "Installation/preparation", Section "Transport indicators") Check the cabinet center of gravity shown on the label provided. The ambient conditions must be permissible.

  • Page 47: Installing

    Mechanical installation 3.3 Installing Installing 3.3.1 Important safety precautions WARNING Danger to life if the general safety instructions and remaining risks are not carefully observed If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death. •...
  • Page 48 Mechanical installation 3.3 Installing The cabinet units are installed in accordance with the dimension drawings supplied. The clearance to be maintained between the top of the cabinet and the ceiling is shown in the diagram below. Additional dimensions must be taken into account for the M06 (cabinet base) and M07 (cable-marshaling compartment) options.

  • Page 49: Requirements On The Levelness Of The Floor

    Mechanical installation 3.3 Installing Note Interference to wireless services caused by high-frequency disturbances in residential environments This product can cause high-frequency interference in a residential environment that can require radio interference suppression measures. This device is not designed for general use in the first environment (residential area) and must not be used there without appropriate radio interference suppression measures.

  • Page 50: Shipping And Handling Indicators

    Mechanical installation 3.3 Installing The following requirements must be met to ensure the full functionality of the cabinet units: ● The foundation must be level and horizontal. ● Irregularities must be leveled out. ① ● Gaps where air can enter, created when aligning (e.g.: in the diagram) must be closed.
  • Page 51 Mechanical installation 3.3 Installing Checking the shipping and handling indicators prior to commissioning It is essential to check the shipping and handling indicators prior to commissioning the converter. Figure 3-5 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been handled and stored upright.

  • Page 52: Unpacking The Cabinets

    Mechanical installation 3.3 Installing Removing the shipping and handling indicators prior to commissioning NOTICE Material damage caused by transport indicators remaining in the device during operation If transport indicators remain in the device during operation, material damage can result from falling off or through temperature damage. •...

  • Page 53: Lifting The Cabinet Units Off The Transport Pallet And Installing Them

    Mechanical installation 3.3 Installing NOTICE Screw connections for protective covers The threaded connections for the protective covers made of Makrolon may only be tightened with 2.5 Nm. 3.3.3 Lifting the cabinet units off the transport pallet and installing them The applicable local guidelines regarding the transportation of the cabinet from the transport pallet to the installation location must be observed.
  • Page 54 Mechanical installation 3.3 Installing WARNING Danger to life caused by the non-observance of restrictions concerning the weight and the center of gravity The non-observance of restrictions concerning the weight and the center of gravity can cause death or severe injury during lifting and transport activities. •...

  • Page 55: Disassembling The Crane Transport Assembly

    Mechanical installation 3.3 Installing 3.3.4 Disassembling the crane transport assembly With option M90 (crane transport assembly), the Cabinet Modules are equipped with either transport eyebolts or mounting rails. With option Y11 (assembly into transport units in the factory), the Cabinet Modules are always equipped with a mounting rail.
  • Page 56 Mechanical installation 3.3 Installing Original roof screws Figure 3-10 Original roof screws accessory kit After removing the crane transport aids, the transport eyebolts or the fixing screws of the mounting rail that have been removed must be replaced by the original roof screws from the accessories pack supplied in order to ensure compliance with the degree of protection and proper grounding of the cabinet.

  • Page 57: Mechanical Connection Of The Cabinet Units

    Mechanical installation 3.3 Installing 3.3.5 Mechanical connection of the cabinet units 3.3.5.1 Connection of the cooling circuit collecting pipes Description The collecting pipes of the cooling circuit must be connected during the installation of the cabinet units or transport units. The collecting pipes are located at the rear lower cabinet area.
  • Page 58 Mechanical installation 3.3 Installing Figure 3-13 Collecting pipes with inserted support rings Connecting the collecting pipes The collecting pipes are connected in the sequence: 1. Install the cabinet units at the intended location. 2. Remove the protective caps from the collecting pipes. 3.

  • Page 59: Connecting The Cabinet Units

    Mechanical installation 3.3 Installing Note Attach the sealing tape beforehand Before assembly, the supplied sealing tape from the accessories kit must be attached. Installing the pipe couplings 1. Locate the pipe couplings so that they are centered over the connection points of the collecting pipes.
  • Page 60 Mechanical installation 3.3 Installing Assembly 1. Glue the sealing strip to the cabinet frames of the cabinets to be connected. 2. Push the cabinets together, they must come completely together both at the front and rear sides. The distance between the cabinets must be approximately 3 mm. 3.
  • Page 61 Mechanical installation 3.3 Installing Figure 3-15 Inner cabinet connectors at the lower cabinet frame Figure 3-16 Inner cabinet connectors at the upper cabinet frame Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 62 Mechanical installation 3.3 Installing Figure 3-17 Cabinet connector, outer Note Installing the side panels For each row of cabinets installed, one side panel must be installed on the right (option M26) and one side panel on the left (option M27). Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 63: Connection To The Foundation

    Mechanical installation 3.3 Installing 3.3.5.3 Connection to the foundation Preparatory steps ● If possible, allow unimpeded access to the holes at the bottom of the cabinet units by removing the protective covers when carrying out installation work. Connection to the foundation Four holes for M12 screws are provided on each cabinet panel to secure the cabinet to the foundation.
  • Page 64 Mechanical installation 3.3 Installing Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 65: Electrical Installation

    Electrical installation Safety information Required safety precautions before installation work is carried out WARNING Danger to life if the general safety instructions and remaining risks are not carefully observed If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death.

  • Page 66: Electrical Installation: Checklist

    Electrical installation 4.2 Electrical installation: Checklist Note Different versions The Cabinet Modules come in a range of different frame sizes, with each size differing from the others in several ways. The main differences are: • The covers can have different dimensions, and they can be arranged and secured differently.
  • Page 67 Electrical installation 4.2 Electrical installation: Checklist Table 4- 1 Electrical installation: Checklist Item Activity Applicable?/Completed? General information For strain relief, the cables must be clamped on the cable propping bar (C-type mount- ing bar). When EMC-shielded cables are used, screwed glands that connect the shield to ground with the greatest possible surface area must be provided on the motor terminal box.
  • Page 68 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? The cable shields must be properly applied. The circuit breaker's tripping current must be set in accordance with the specific plant conditions. (→ See Chapter "Cabinet Modules" in Section "Basic Line Connection Modules" or "Active Line Connection Modules") The internal power supply must be correctly set in the Basic Line Connection Module or Active Line Connection Module...
  • Page 69 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? G51 to G54, The Terminal Module TM150 can be connected to a max- Temperature sensor imum of 12 temperature sensors (PT100, PT1000, KTY84, module TM150 PTC, bimetallic NC contact). (→ See Chapter "Options", Section "G51 to G54, tempera- ture sensor module TM150 ") G60, Digital inputs, digital outputs, analog inputs, analog outputs...
  • Page 70 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? K50, The SMC30 Sensor Module is used for detecting the actu- SMC30 Sensor Module al motor speed. The following encoders are supported by the SMC30 Sen- sor Module: TTL encoder • HTL encoder •...
  • Page 71 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? L21, The monitoring of the surge arresters and the upstream surge suppression fuses must be connected to terminal- X700. (→ See Chapter "Options", Section "L21, surge suppres- sion") L25, Connect the feedback signal contacts of the circuit break- circuit breaker in with- drawable unit design (→...

  • Page 72: Emc-Compliant Design

    Electrical installation 4.3 EMC-compliant design EMC-compliant design For detailed configuration instructions regarding the EMC-compliant design of drives and control cabinet configuration, refer to the "SINAMICS Low Voltage Configuration Manual" provided on the customer DVD supplied with the unit. Connecting shielded three-phase cables A good shield connection is achieved by connecting the shields in the converter cabinet through a large surface area to the EMC shield rail using EMC shield clamps (PUK shield clamps).

  • Page 73: Connections

    Electrical installation 4.5 Connections Connections 4.5.1 Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below.

  • Page 74: Connection Overview

    Electrical installation 4.5 Connections 4.5.2 Connection overview Connection overview The following table shows the connections between the individual Cabinet Modules and their connections. These connections only have to be established between the individual transport units when supplied as transport unit (option Y11, factory assembly to create transport units). The connections are established within transport units in the factory.

  • Page 75: Pe Busbar

    Electrical installation 4.5 Connections 4.5.3 PE busbar 4.5.3.1 General information Availability PE busbars are included in the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ● Heat Exchanger Modules Description Each Cabinet Module contains a PE busbar for grounding the components installed in the cabinet.
  • Page 76 Electrical installation 4.5 Connections Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ● Allow unimpeded access to the PE busbar of the cabinet units (if necessary, remove the protective covers during installation work). Figure 4-3 Connecting the PE busbar when cabinet units are installed side-by-side Establishing the connection...

  • Page 77: Connection According To The System-Side Grounding Concept

    Electrical installation 4.5 Connections 4.5.3.3 Connection according to the system-side grounding concept WARNING Danger to life due to electric shock when not grounded If there is no connection to the central grounding of the complete plant, the cabinet unit may be at a dangerous voltage level in a fault situation.

  • Page 78: Connection For Side-By-Side Installation Of Cabinet Units

    Electrical installation 4.5 Connections Description The DC busbar is used to connect Line Modules with Motor Modules; the connection is made using prefabricated busbar sets with different current-conducting capacities. Note Remove the heat exchanger for degree of protection IP55 For degree of protection IP55, to facilitate better access to the DC busbars, you must remove the additional heat exchanger, see Replacing the heat exchanger fan (Page 212).
  • Page 79 Electrical installation 4.5 Connections Figure 4-4 Delivery state of the DC busbar Figure 4-5 Connecting the DC busbar when cabinet units are installed side-by-side Establishing the connection ① 1. Loosen the 2 x M12 nuts on the upper DC busbar (DC P) on the right-hand side at the first cabinet.
  • Page 80 Electrical installation 4.5 Connections ① 3. Withdraw jumper of the DC busbar from the first cabinet and insert into the DC busbar ② of the second cabinet up to its end stop NOTICE Material damage due to incorrect connection of the jumpers for the DC busbar Incorrect connection of the jumpers for the DC busbar can heat up the busbars and therefore cause material damage.

  • Page 81: Auxiliary Power Supply System

    Electrical installation 4.5 Connections 4.5.5 Auxiliary power supply system 4.5.5.1 General information Availability To facilitate the auxiliary voltage supply to S120 Cabinet Modules, the individual modules are fitted with a special, standardized auxiliary voltage supply system. This system is delivered pre-installed.
  • Page 82 Electrical installation 4.5 Connections NOTICE Inadmissible equalization currents as a result of potential differences when using several infeed points Using different power sources for the auxiliary power system for several subsections can result in potential differences and inadmissible equalizing currents. •...
  • Page 83 Electrical installation 4.5 Connections Infeed terminal in the Basic Line Connection Module or Active Line Connection Module The terminal in the Basic Line Connection Module or the Active Line Connection Module comprises the X100 terminal block for feeding in the auxiliary voltages. No voltage taps are available to the customer.

  • Page 84: Connection Overview

    Electrical installation 4.5 Connections WARNING Danger to life due to dangerous voltage as a result of incorrect voltage assignment Incorrect voltage assignment on the auxiliary power supply system can result in high voltages on unsuitable components and thus damage or destroy these components. Contact with these high voltages can result in death or serious injury.

  • Page 85: Connecting To The Infeed

    Electrical installation 4.5 Connections Establishing the connection Connect the cable to the terminal block in the next transport unit: ● 2-phase cable (1-3): for 230 V AC at terminals -X140:1, 3 ● 2-phase cable (1-4): for 24 V DC at terminal -X150:1, 4 4.5.5.4 Connecting to the infeed Description...
  • Page 86 Electrical installation 4.5 Connections Motor connection Table 4- 8 Motor connection, Motor Modules Terminals Technical data DCP, DCN Voltage: DC power input 510 ... 720 VDC 675 ... 1035 VDC U2/T1, V2/T2, W2/T3 Voltage: 3 AC power output 0 V 3 AC to 0.72 x DC-link voltage Connection: M12 / 50 Nm for cable lugs in accordance with DIN 46234 or DIN 46235...
  • Page 87 Electrical installation 4.5 Connections 5. Secure the motor cables on the cable propping bar to avoid placing mechanical strain on the terminals. 6. When shielded motor cables are used, the shields must be secured to the EMC shield bus (option M70) in an EMC-compliant manner. Note PE connection of the motor The PE connection on the motor must be guided back directly to the cabinet unit and...

  • Page 88: Line Supply Connections

    Electrical installation 4.5 Connections Note Direction of motor rotation If the motor was connected with an incorrect direction of phase rotation, it can be corrected without replacement of the phase sequence via p1821 (phase rotation direction reversal). The correct phase sequence must be observed in both sub-cabinets when connecting cabinet units in parallel, since it is not possible to use converter functions to correct different phase sequences in the two sub-cabinets at a later stage.

  • Page 89: Connecting Cabinet Modules To Non-Grounded Line Supplies (It Systems)

    Electrical installation 4.5 Connections 4.5.8 Connecting Cabinet Modules to non-grounded line supplies (IT systems) If the Cabinet Modules are operated on a non-grounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by unscrewing the connection clip in the following Cabinet Modules: ●...
  • Page 90 Electrical installation 4.5 Connections Basic Line Connection Modules If the device is operated on a non-grounded system (IT system), the connection clip to the basic interference suppression module must be removed. Figure 4-7 Remove the connecting clip to the basic interference suppression module in the Basic Line Connection Module Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 91 Electrical installation 4.5 Connections Active Line Connection Modules When the unit is operated on an ungrounded system (IT system), the connection clip to the basic interference suppression module of the Active Interface Module must be removed. Figure 4-8 Removing the connection clips to the basic interference suppression module in the Active Interface Module, frame size JX Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 92: Signal Connections

    Electrical installation 4.5 Connections Removing the connector jumper in the Voltage Sensing Module VSM10 If an Active Line Connection Module is operated on an ungrounded system (IT system), the connector jumper in terminal X530 on the lower side of the component must be removed from the Voltage Sensing Module (VSM10).

  • Page 93: Other Connections

    Electrical installation 4.5 Connections 4.5.10 Other connections Depending on the range of options installed, further connections may have to be made. For more information about the interfaces of available options, refer to the relevant sections in this manual. 4.5.11 Cable routing 4.5.11.1 General information Basic rules for cable routing...

  • Page 94: Cable Routing For Basic Line Connection Modules

    Electrical installation 4.5 Connections Safety and EMC WARNING Danger to life due to dangerous voltage because of missing covers If covers are missing, live parts may be touched which can result in death or serious injury. • Mount all covers again that you removed for the cable routing before commissioning the Cabinet Module.
  • Page 95 Electrical installation 4.5 Connections Cable routing for connecting to the supply infeed 1. Feed the infeed cable into the cabinet from the bottom. 2. Connect the PE cable to the grounding bar. 3. Route the cable up through the cabinet to the line connections -X1 (-U1/-L1, -V1/-L2, -W1/-L3).
  • Page 96 Electrical installation 4.5 Connections Signal cables 1. Route the signal cables into the cabinet from the bottom left. 2. Route the signal cables up through the cabinet to terminal blocks -X30, -X40 or -X50. 3. Attach the signal cables at suitable points. 4.
  • Page 97 Electrical installation 4.5 Connections Cable routing for PROFIBUS or PROFINET connection to the Control Unit Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 98 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 99 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 100: Cable Routing For Active Line Connection Modules

    Electrical installation 4.5 Connections 1. Route the DRIVE-CLiQ/signal cable to the Control Unit into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3. Route the cable further in the cabinet to the upper side of the Control Unit. When doing so, route the cable in a similar manner to the standard cables that have already been installed in the cabinet.
  • Page 101 Electrical installation 4.5 Connections Cable routing for connecting to the supply infeed 1. Feed the infeed cable into the cabinet from the bottom. 2. Connect the PE cable to the grounding bar. 3. Route the cable up through the cabinet to the line connections -X1 (-U1/-L1, -V1/-L2, -W1/-L3).
  • Page 102 Electrical installation 4.5 Connections Signal cables 1. Route the signal cables into the cabinet from the bottom left. 2. Route the signal cables up through the cabinet to terminal blocks -X30, -X40 or -X50. 3. Attach the signal cables at suitable points. 4.
  • Page 103 Electrical installation 4.5 Connections Cable routing for PROFIBUS or PROFINET connections to the Control Unit Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 104 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 105 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 106: Cable Routing For Motor Modules

    Electrical installation 4.5 Connections 1. Route the DRIVE-CLiQ/signal cable to the Control Unit into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3. Route the cable further in the cabinet to the upper side of the Control Unit. When doing so, route the cable in a similar manner to the standard cables that have already been installed in the cabinet.
  • Page 107 Electrical installation 4.5 Connections Cable routing for PROFIBUS or PROFINET connection to the Control Unit Motor Module frame size HXL Motor Module frame size JXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 108 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 109 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Motor Module frame size HXL Motor Module frame size JXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 110 Electrical installation 4.5 Connections 1. Route the DRIVE-CLiQ/signal cable to the Control Unit into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3. Route the cable further in the cabinet to the upper side of the Control Unit. When doing so, route the cable in a similar manner to the standard cables that have already been installed in the cabinet.
  • Page 111 Electrical installation 4.5 Connections Cable routing for signal cables to SMC10/20/30 Sensor Module Motor Module frame size HXL Motor Module frame size JXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 112 Electrical installation 4.5 Connections 1. Route the encoder connecting cable into the cabinet from the bottom. 2. Remove approx. 3 cm of the insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there. 3.
  • Page 113 Electrical installation 4.5 Connections Cable routing for motor connection Motor Module frame size HXL Motor Module frame size JXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 114 Electrical installation 4.5 Connections 1. Feed the cable into the cabinet from below. 2. Connect the PE cable to the grounding bar. 3. Route the cable up through the cabinet to the motor connections X2 (-U2/-T1, -V2/-T2, -W2/-T3). 4. Connect the cable to the connections. Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 115: Commissioning The Cooling Circuit

    Commissioning the cooling circuit Coolant for the raw water circuit on the plant side 5.1.1 Coolant properties The coolant must fulfill the following requirements over the long term. Table 5- 1 Requirements relating to the coolant (basis VDI 3803) Unit Value Electrical conductivity µS/cm...
  • Page 116 Commissioning the cooling circuit 5.1 Coolant for the raw water circuit on the plant side Note Analyzing the liquid coolant It is recommended that you contact the coolant manufacturer for analyzing the liquid coolant. The coolant should be checked 3 months after the cooling circuit is filled for the first time and, subsequently, once a year.

  • Page 117: Coolant For The Internal Deionized Water Circuit

    Commissioning the cooling circuit 5.2 Coolant for the internal deionized water circuit Coolant for the internal deionized water circuit 5.2.1 Coolant properties The coolant must fulfill the following requirements over the long term. The coolant comprises a coolant basis and antifreeze, seeAntifreeze + biocide (Page 118). Table 5- 3 Coolant requirements Basis coolant...

  • Page 118: Antifreeze + Biocide

    5.2.2 Antifreeze + biocide Table 5- 5 Overview and application of coolant additives Used for SINAMICS S120 Cabinet Modules Please note the following in particular liquid cooled Antifreeze Antifrogen N 20% < X ≤ 45% For Antifrogen L and Varidos FSK, for the same antifreeze protection, a higher concentration is Antifrogen L 25% <...
  • Page 119 Commissioning the cooling circuit 5.2 Coolant for the internal deionized water circuit Antifreeze The following can be used as antifreeze: ● Antifrogen N (manufacturer: Clariant) with a proportion X of 20% < X ≤ 45% is the anti- freeze used. Coolants containing 45% Antifrogen N provide protection down to -30° C. ●...

  • Page 120: Anti-Condensation Measures

    Commissioning the cooling circuit 5.2 Coolant for the internal deionized water circuit Note Determining the appropriate biocide The type of bacteria determines the biocide. The concentration must be adapted to be in compliance with what the manufacturer recommends. It is not permissible that biocides and antifreeze are mixed. Antifreeze already has a biocidal effect in the minimum concentration specified above.

  • Page 121: Filling The Internal Deionized Water Circuit

    Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit Filling the internal deionized water circuit To fill the internal deionized water circuit you require a drum pump and a 1/2" hose. We recommend that a drum pump is used that can produce a pressure of 3 bar. The coolant must be mixed before filling the cooling circuit.

  • Page 122: Venting The Cooling Circuit

    Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit 5.3.1 Venting the cooling circuit 5.3.1.1 Venting the pump ① First vent the pumps of the Heat Exchanger Module ( The precise position of the vent screw can be taken from the layout diagrams provided. Figure 5-1 Example: Vent screw of the pump 5.3.1.2...

  • Page 123: Venting The Heat Exchanger

    Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit WARNING Danger to life through electric shock due to discharge of coolant A discharge of coolant can result in short-circuits with damage and malfunctions up to death or serious injury. •...

  • Page 124: Venting The Heatsinks Of The Sinamics Power Units

    Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit CAUTION Danger of injury caused by spray water The coolant is harmful to eyes and skin and can damage surfaces. If the air escapes intermittently, coolant spray can come into contact with your skin or eyes. •...
  • Page 125 Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit 1. Hold the blue vent hose outside the cabinet in a bucket, see Venting the components (Page 122). 2. Open the vent valve at the heat exchanger so that air can escape. Continue venting until clear cooling liquid escapes in a steady stream from the vent hose.
  • Page 126 Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit Figure 5-3 Removal of the electronic fan to operate the venting lever The numbering below corresponds to the numbers in the figure. 1. Remove the lower fastening screw for the plug-in electronics module / the front electronic fan.

  • Page 127: Checking The System Standstill Pressure

    Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit CAUTION Danger of injury caused by spray water The coolant is harmful to eyes and skin and can damage surfaces. If the air escapes intermittently, coolant spray can come into contact with your skin or eyes. •...

  • Page 128: Controlling The Heat Exchanger Module

    You can find additional information on operating the Logo control in the cooling unit operating instructions. Note TM31 You can find information about the TM31 Terminal Module in the "SINAMICS S120 Control Units and Additional System Components" Manual in Chapter, "Terminal Modules". Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 129: Control And Status Signals At The Tm31 Terminal Module

    Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit 5.3.2.1 Control and status signals at the TM31 Terminal Module Commands for controlling the cooling unit The following commands are isolated signals from the converter to the cooling unit: Command Function name TM31 terminal...
  • Page 130 Commissioning the cooling circuit 5.3 Filling the internal deionized water circuit Status signals of the cooling unit The following status signals are sent from the cooling unit to the converter: Status signal Function name TM31 terminal Cooling unit ready -X520:1 Low = cooling unit not ready •...

  • Page 131: Cabinet Modules

    Cabinet Modules Basic Line Connection Modules 6.1.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-1 Basic Line Connection Module Cabinet Modules liquid cooled...
  • Page 132 Cabinet Modules 6.1 Basic Line Connection Modules Basic Line Connection Modules are compact line infeeds for two-quadrant operation, i.e. no regenerative feedback. They are used in applications where energy does not have to be fed back into the line. Basic Line Connection Modules comprise a Line Connection Module and a liquid-cooled Basic Line Module installed in a cabinet system.
  • Page 133 Cabinet Modules 6.1 Basic Line Connection Modules Integration Figure 6-2 Connection example, Basic Line Connection Module Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 134 Cabinet Modules 6.1 Basic Line Connection Modules Configuration A fully controlled thyristor bridge is used to precharge the Basic Line Connection Module and the connected DC link. The thyristors normally operate with a trigger delay angle of 0 °. Note Additional information The configuration examples of the individual Basic Line Connection Modules illustrate the arrangement of the factory-fitted components.
  • Page 135 Cabinet Modules 6.1 Basic Line Connection Modules Figure 6-3 Configuration example, Basic Line Connection Module Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 136: Fuse Switch Disconnector (Input Current ≤ 800 A)

    Cabinet Modules 6.1 Basic Line Connection Modules Parallel connection of Basic Line Connection Modules to increase power rating The following rules must be observed when connecting Basic Line Connection Modules in parallel: ● Up to 4 identical Basic Line Connection Modules can be connected in parallel. ●...
  • Page 137 Cabinet Modules 6.1 Basic Line Connection Modules The tripping current is set as follows in the default factory setting: Table 6- 3 Factory setting of the overcurrent release for the Basic Line Connection Modules Article number Input current Overload trip (L) Short-time delayed Short-circuit re- Basic Line Connection Module...

  • Page 138: Interface Description

    Cabinet Modules 6.1 Basic Line Connection Modules X30 looping in an external EMERGENCY OFF Terminal block -X30 provides you with the option of connecting an external EMERGENCY OFF (normally-closed contact) for switching off the circuit breaker. Table 6- 5 Terminal block X30 "External EMERGENCY OFF" checkback contact Terminal Technical data Factory-installed jumper between terminal 1 and terminal 2;...

  • Page 139: Control Interface Module

    Cabinet Modules 6.1 Basic Line Connection Modules 6.1.2.2 Control Interface Module Figure 6-4 Control Interface Module 6.1.2.3 X41 EP terminal / temperature sensor connection Table 6- 6 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 VDC (20.4 ...
  • Page 140 Cabinet Modules 6.1 Basic Line Connection Modules WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...

  • Page 141: Drive-Cliq Interfaces X400, X401, X402

    Cabinet Modules 6.1 Basic Line Connection Modules 6.1.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 7 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...

  • Page 142: Options

    Cabinet Modules 6.1 Basic Line Connection Modules 6.1.3 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board 1 temperature sensor module TM150 2 temperature sensor modules TM150 3 TM150 temperature sensor modules 4 TM150 temperature sensor modules TM31 Terminal Module...
  • Page 143 Cabinet Modules 6.1 Basic Line Connection Modules Mechanical options Component Option Base 100 mm high, RAL 7022 Cable-marshaling compartment 200 mm high, RAL 7035 IP23 degree of protection Side panel (right) Side panel (left) Degree of protection IP43 Degree of protection IP55 EMC shield rail Quick-release couplings for water hoses DC busbar system...

  • Page 144: Technical Data

    Cabinet Modules 6.1 Basic Line Connection Modules Component Option Rating plate data in English/French Rating plate data in English/Spanish Rating plate data in English/Italian Rating plate data in English/Russian Rating plate data in English/Chinese 6.1.4 Technical data Table 6- 9 Technical data for Basic Line Connection Modules, 380 ...
  • Page 145 Cabinet Modules 6.1 Basic Line Connection Modules Article No. 6SL3735- 1TE37-4LA3 1TE41-2LA3 1TE41-7LA3 Volume of liquid - degree of protection <IP55 dm³ - degree of protection IP55 dm³ 10.2 10.2 10.5 Cooling air requirement 0.272 0.272 0.272 Sound pressure level L (1 m) at 50/60 Hz dB(A) Line connection L1, L2, L3...
  • Page 146 Cabinet Modules 6.1 Basic Line Connection Modules Table 6- 10 Technical data for Basic Line Connection Modules, 500 ... 690 V 3 AC Article No. 6SL3735- 1TG34-2LA3 1TG37-3LA3 1TG41-3LA3 1TG41-7LA3 Rated power - for I (50 Hz 690 V) 1100 1370 N DC - for I...
  • Page 147 Cabinet Modules 6.1 Basic Line Connection Modules Article No. 6SL3735- 1TG34-2LA3 1TG37-3LA3 1TG41-3LA3 1TG41-7LA3 Cable length, max. - Shielded 1500 1500 2250 2250 - Unshielded 2250 2250 3375 3375 Degree of protection (standard version) IP21 IP21 IP21 IP21 Dimensions (standard version) - width 1000 1000...

  • Page 148: Active Line Connection Modules

    Cabinet Modules 6.2 Active Line Connection Modules Active Line Connection Modules 6.2.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-5 Active Line Connection Module Cabinet Modules liquid cooled...
  • Page 149 Cabinet Modules 6.2 Active Line Connection Modules Active Line Connection Modules can inject energy into the DC voltage link and feed regenerative energy into the line supply. Active Line Connection Modules comprise a Line Connection Module, a liquid-cooled Active Interface Module and a liquid-cooled Active Line Module installed in a cabinet system. Line Connection Modules contain the line-side infeed via main breaker with fuse switch disconnector or circuit breaker and establish the connection between the plant power system and the Active Line Modules.
  • Page 150 Cabinet Modules 6.2 Active Line Connection Modules Integration Figure 6-6 Connection example, Active Line Connection Module (frame sizes JIL/JXL) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 151 Cabinet Modules 6.2 Active Line Connection Modules Configuration Active Line Modules always include an Active Interface Module, which contains the associated Clean Power Filter and pre-charging circuit. The included line filter enables compliance with the EMC requirements for the "second environment". Note Additional information The configuration examples of the individual Active Line Connection Modules illustrate the...
  • Page 152 Cabinet Modules 6.2 Active Line Connection Modules Figure 6-7 Line Connection Module design example (frame size JL) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 153 Cabinet Modules 6.2 Active Line Connection Modules Figure 6-8 Active Interface Module design example (frame size JIL) and Active Line Module (frame size JXL) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 154: Fuse Switch Disconnector (Input Current ≤ 800 A)

    Cabinet Modules 6.2 Active Line Connection Modules Parallel connection of Active Line Connection Modules to increase the power rating The following rules must be observed when connecting Active Line Connection Modules in parallel: ● Up to 4 identical Active Line Connection Modules can be connected in parallel. ●...
  • Page 155 Cabinet Modules 6.2 Active Line Connection Modules The tripping current is set as follows in the default factory setting: Table 6- 13 Factory setting of the overcurrent release for the Active Line Connection Modules Article number Input current Overload trip (L) Short-time delayed Short-circuit re- Active Line Connection Module...

  • Page 156: Interface Description

    Cabinet Modules 6.2 Active Line Connection Modules X30 looping in an external EMERGENCY OFF Terminal block -X30 provides you with the option of connecting an external EMERGENCY OFF (normally-closed contact) for switching off the circuit breaker. Table 6- 15 Terminal block X30 "External EMERGENCY OFF" checkback contact Terminal Technical data Factory-installed jumper between terminal 1 and terminal 2;...

  • Page 157: Control Interface Module

    Cabinet Modules 6.2 Active Line Connection Modules 6.2.2.2 Control Interface Module Figure 6-9 Control Interface Module 6.2.2.3 X41 EP terminal / temperature sensor connection Table 6- 16 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 VDC (20.4 ...
  • Page 158 Cabinet Modules 6.2 Active Line Connection Modules WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...

  • Page 159: Drive-Cliq Interfaces X400, X401, X402

    Cabinet Modules 6.2 Active Line Connection Modules 6.2.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 17 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...

  • Page 160: Options

    Cabinet Modules 6.2 Active Line Connection Modules 6.2.3 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board 1 temperature sensor module TM150 2 temperature sensor modules TM150 3 TM150 temperature sensor modules 4 TM150 temperature sensor modules TM31 Terminal Module...
  • Page 161 Cabinet Modules 6.2 Active Line Connection Modules Mechanical options Component Option Base 100 mm high, RAL 7022 Cable-marshaling compartment 200 mm high, RAL 7035 IP23 degree of protection Side panel (right) Side panel (left) Degree of protection IP43 Degree of protection IP55 EMC shield rail Quick-release couplings for water hoses DC busbar system...

  • Page 162: Technical Data

    Cabinet Modules 6.2 Active Line Connection Modules Component Option Rating plate data in English/French Rating plate data in English/Spanish Rating plate data in English/Italian Rating plate data in English/Russian Rating plate data in English/Chinese 6.2.4 Technical data Table 6- 19 Technical data for Active Line Connection Modules, 3 AC 380 V ...
  • Page 163 Cabinet Modules 6.2 Active Line Connection Modules Article No. 6SL3735- 7TE41-0LA3 7TE41-4LA3 Pressure drop, typical 150000 150000 at the rated flow rate Volume of liquid - degree of protection <IP55 dm³ - degree of protection IP55 dm³ 17.6 17.6 Cooling air requirement 0.272 0.272 Sound pressure level L...
  • Page 164 Cabinet Modules 6.2 Active Line Connection Modules Table 6- 20 Technical data for Active Line Connection Modules, 3 AC 500 ... 690 V Article No. 6SL3735- 7TG41-0LA3 7TG41-3LA3 7TG41-6LA3 Rated power - for I (50 Hz 690 V) 1100 1400 1700 N DC - for I...
  • Page 165 Cabinet Modules 6.2 Active Line Connection Modules Article No. 6SL3735- 7TG41-0LA3 7TG41-3LA3 7TG41-6LA3 PE/GND connection PE busbar - Busbar cross-section - Connection cross-section, max. (IEC) Cable length, max. - Shielded 2250 2250 2250 - Unshielded 3375 3375 3375 Degree of protection (standard version) IP21 IP21 IP21...

  • Page 166: Motor Modules

    Cabinet Modules 6.3 Motor Modules Motor Modules 6.3.1 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-10 Motor Modules Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 167 Cabinet Modules 6.3 Motor Modules A Motor Module is a 3-phase inverter (IGBT technology) that supplies energy to the connected motor. Energy is supplied to the Motor Modules via the DC busbar. Motor Modules are available for the following voltages and power ratings: Line voltage DC-link voltage Unit rating...
  • Page 168 Cabinet Modules 6.3 Motor Modules Integration Figure 6-11 Connection example, Motor Module ① Temperature sensor connection for motors without a DRIVE-CLiQ interface ② Required for Safety Integrated Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 169 Cabinet Modules 6.3 Motor Modules Configuration Motor Modules contain the following components as standard: ● Retaining device for the DC busbar, including the interface to the DC connections of the Motor Module (the necessary DC busbar must be provided separately as option M80 to M87).
  • Page 170 Cabinet Modules 6.3 Motor Modules Figure 6-12 Motor Module design (frame size HXL, without motor-side options) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 171 Cabinet Modules 6.3 Motor Modules Figure 6-13 Motor Module design (frame size JXL, without motor-side options) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 172 Cabinet Modules 6.3 Motor Modules Parallel connection of Motor Modules to increase power rating The following rules must be observed when connecting Motor Modules in parallel: ● Up to four identical Motor Modules can be connected in parallel. ● A common Control Unit is required whenever the modules are connected in parallel. ●...
  • Page 173 Cabinet Modules 6.3 Motor Modules Minimum cable lengths for parallel connection and connection to a motor with a single-winding system Note Minimum cable lengths The minimum cable lengths specified in the table below must be observed when two or more Motor Modules are connected in parallel and there is a connection to a motor with a single- winding system.

  • Page 174: Interface Description

    Cabinet Modules 6.3 Motor Modules 6.3.2 Interface description 6.3.2.1 General information This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.

  • Page 175: X41 Ep Terminal / Temperature Sensor Connection

    Cabinet Modules 6.3 Motor Modules 6.3.2.3 X41 EP terminal / temperature sensor connection Table 6- 23 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical data EP M1 Supply voltage: 24 VDC (20.4 to 28.8 V) (Enable Pulses) Current consumption: 10 mA EP +24 V Signal propagation times:...

  • Page 176: X46 Brake Control And Monitoring

    Cabinet Modules 6.3 Motor Modules NOTICE Risk of motor overheating due to incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. • Make sure that you connect the KTY temperature sensor with the correct polarity. Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130 or PTC probe in the stator windings.

  • Page 177: Drive-Cliq Interfaces X400, X401, X402

    Cabinet Modules 6.3 Motor Modules 6.3.2.5 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 25 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
  • Page 178 Cabinet Modules 6.3 Motor Modules Electrical options Component Option CBC10 Communication Board CBE20 Communication Board TM31 Terminal Module Additional TM31 Terminal Module TB30 Terminal Board Safety license for 1 to 5 axes K01 ... K05 AOP30 operator panel SMC 10/20/30 Sensor Modules K46, K48, K50 VSM10 Voltage Sensing Module Cabinet-Mounted Additional SMC30 Sensor Module...
  • Page 179 Cabinet Modules 6.3 Motor Modules Other options Component Option Production flowchart document: Generated once Production flowchart document: Updated every two weeks Production flowchart document: Updated every month Documentation in German Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format Draft of customer documentation Documentation in Russian Documentation in: English/French...

  • Page 180: Technical Data

    Cabinet Modules 6.3 Motor Modules 6.3.4 Technical data Table 6- 26 Technical data for Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, Part I Article No. 6SL3725- 1TE36- 1TE37- 1TE38- 1TE41- 1AA3 5AA3...
  • Page 181 Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TE36- 1TE37- 1TE38- 1TE41- 1AA3 5AA3 4AA3 0AA3 Cooling air requirement 0.136 0.136 0.136 0.136 Sound pressure level L (1 m) at 50/60 Hz dB(A) Motor connection U2, V2, W2 - Screws 2/M12 2/M12 2/M12...
  • Page 182 Cabinet Modules 6.3 Motor Modules Table 6- 27 Technical data of the Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, Part I Article No. 6SL3725- 1TE41- 1TE41- 1TE41- 2AA3 4AA3 4AS3 Unit rating - for I...
  • Page 183 Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TE41- 1TE41- 1TE41- 2AA3 4AA3 4AS3 Motor connection U2, V2, W2 - Screws 2/M12 2/M12 2/M12 - Connection cross-section, max. (IEC) 4 x 240 4 x 240 4 x 240 Cable length, max. - shielded - unshielded PE/GND connection...
  • Page 184 Cabinet Modules 6.3 Motor Modules Table 6- 28 Technical data of the Motor Modules, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1035 V DC, Part I Article No. 6SL3725- 1TG34- 1TG35- 1TG37- 1TG38- 7AA3 8AA3 4AA3 0AA3...
  • Page 185 Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TG34- 1TG35- 1TG37- 1TG38- 7AA3 8AA3 4AA3 0AA3 Cooling air requirement 0.136 0.136 0.136 0.136 Sound pressure level L (1 m) at 50/60 Hz dB(A) Motor connection U2, V2, W2 - Screws 2/M12 2/M12 2/M12...
  • Page 186 Cabinet Modules 6.3 Motor Modules Table 6- 29 Technical data of the Motor Modules, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1035 V DC, Part II Article No. 6SL3725- 1TG38- 1TG41- 1TG41- 1TG41- 1AA3 0AA3 3AA3 6AA3...
  • Page 187 Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TG38- 1TG41- 1TG41- 1TG41- 1AA3 0AA3 3AA3 6AA3 Cooling air requirement 0.136 0.136 0.136 0.136 Sound pressure level L (1 m) at 50/60 Hz dB(A) Motor connection U2, V2, W2 - Screws 2/M12 2/M12 2/M12...

  • Page 188: Overload Capability

    Cabinet Modules 6.3 Motor Modules 6.3.5 Overload capability The Motor Modules in the chassis format are equipped with an overload reserve to handle breakaway torques, for example. In the case of drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load.

  • Page 189: Heat Exchanger Modules

    Cabinet Modules 6.4 Heat Exchanger Modules Heat Exchanger Modules 6.4.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-19 Heat Exchanger Modules, examples with some additional options Cabinet Modules liquid cooled...
  • Page 190 Cabinet Modules 6.4 Heat Exchanger Modules Heat Exchanger Modules are used to dissipate the power loss from the converter. They comprise an inner deionized water circuit and an outer raw water circuit. The hot deionized water in the internal circuit of the converter passes through a maintenance-free circulating water pump into the water/water plate-type heat exchanger.
  • Page 191 Cabinet Modules 6.4 Heat Exchanger Modules Integration Figure 6-20 Connection example for the Heat Exchanger Module Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 192 Cabinet Modules 6.4 Heat Exchanger Modules Configuration Note Additional information The configuration examples of the individual Heat Exchanger Modules are used to illustrate the location of the factory-fitted components. They show the maximum possible configuration of the modules, which contain all options that can be ordered. Refer to the layout diagrams (AO) on the customer DVD for the precise order-specific location of the components.
  • Page 193 Cabinet Modules 6.4 Heat Exchanger Modules Figure 6-21 Configuration example, Heat Exchanger Modules, examples with some additional options Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 194: Interfaces

    Cabinet Modules 6.4 Heat Exchanger Modules 6.4.2 Interfaces 6.4.2.1 General information This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.

  • Page 195: X1 - Power Supply

    Cabinet Modules 6.4 Heat Exchanger Modules 6.4.2.3 X1 - power supply -X1: Power supply Table 6- 31 Terminal strip X1 Terminal Function Technical data Phase L1 Voltage: Phase L2 3 AC 380 V -10 % ... 3 AC 415 V +10 % •...

  • Page 196: Coolant Connections

    Cabinet Modules 6.4 Heat Exchanger Modules 6.4.3 Coolant connections 6.4.3.1 Overview of connections The cooling connections for the Heat Exchanger Module are shown in the following diagram. Note The raw water circuit on the plant side shown is implemented according to option W20 (raw water connection from below).
  • Page 197 Cabinet Modules 6.4 Heat Exchanger Modules Establishing the connections Connection with the cooling connection at the Heat Exchanger Module: 1. For this connection, use "METAL-GRIP" pipe couplings. 2. Slide the pipe coupling so that half of it is over the coolant connection of the Heat Exchanger Module and fix the pipe coupling by tightening the screw by hand.

  • Page 198: Connection Of The Plant-Side Raw Water Circuit

    Cabinet Modules 6.4 Heat Exchanger Modules CAUTION Damage to the flexible pipe is incorrectly routed The flexible pipe can be damaged due to mechanical stress if incorrectly routed. • Fix the flexible pipe so that it is not subject to any mechanical stress. •...

  • Page 199: Options

    Cabinet Modules 6.4 Heat Exchanger Modules 6.4.4 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option Cabinet anti-condensation heating Partially redundant cooling unit with 2 pumps Mechanical options Component Option Base 100 mm high, RAL 7022 Cable-marshaling compartment 200 mm high, RAL 7035 IP23 degree of protection Side panel (right)
  • Page 200 Cabinet Modules 6.4 Heat Exchanger Modules Other options Component Option Production flowchart document: Generated once Production flowchart document: Updated every two weeks Production flowchart document: Updated every month Documentation in German Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format Draft of customer documentation Documentation in Russian...

  • Page 201: Technical Data

    Cabinet Modules 6.4 Heat Exchanger Modules 6.4.5 Technical data Table 6- 33 Technical data of the Heat Exchanger Modules, line voltage 3 AC 380 ... 415 V Article No. 6SL3705- 0RE23- 0RE24- 0RE27- 0RE31- 2AA3 8AA3 2AA3 1AA3 Deionized water circuit in the converter Cooling power Intake temperature - min.
  • Page 202 Cabinet Modules 6.4 Heat Exchanger Modules Article No. 6SL3705- 0RE23- 0RE24- 0RE27- 0RE31- 2AA3 8AA3 2AA3 1AA3 Dimensions (standard version) - width 1000 1200 1200 - height 2200 2200 2200 2200 - depth Weight, approx. (standard version) Depending on the ambient temperature and humidity, see Chapter "Protection against condensation" in Section "Com- missioning the cooling circuit".
  • Page 203 Cabinet Modules 6.4 Heat Exchanger Modules Table 6- 34 Technical data of the Heat Exchanger Modules, line voltage 3 AC 660 ... 690 V Article No. 6SL3705- 0RG23- 0RG24- 0RG27- 0RG31- 2AA3 8AA3 2AA3 1AA3 Deionized water circuit in the converter Cooling power Intake temperature - min.
  • Page 204 Cabinet Modules 6.4 Heat Exchanger Modules Article No. 6SL3705- 0RG23- 0RG24- 0RG27- 0RG31- 2AA3 8AA3 2AA3 1AA3 Dimensions (standard version) - width 1000 1200 1200 - height 2200 2200 2200 2200 - depth Weight, approx. (standard version) Depending on the ambient temperature and humidity, see Chapter "Protection against condensation" in Section "Com- missioning the cooling circuit".

  • Page 205: Maintenance And Servicing

    Maintenance and servicing Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components ● Replacing device components when the unit is serviced ●...

  • Page 206: Cleaning The Cabinet

    Maintenance and servicing 7.2 Cleaning the cabinet Cleaning the cabinet The cabinet comprises mostly electronic components. Apart from the fan(s), therefore, it contains hardly any components that are subject to wear or that require maintenance or servicing. The purpose of maintenance is to preserve the specified condition of the cabinet. Dirt and contamination must be removed regularly and parts subject to wear replaced.
  • Page 207 The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 208: Maintenance Of The Cooling Circuit

    Maintenance and servicing 7.4 Maintenance of the cooling circuit Maintenance of the cooling circuit 7.4.1 General information Note Recommended cooling circuit service The following service is recommended for the cooling circuit: • The coolant should be checked 3 months after the cooling circuit is filled for the first time and, subsequently, once a year.

  • Page 209: Maintenance Of The Filter

    Maintenance and servicing 7.4 Maintenance of the cooling circuit Safety regulations The safety regulations of the manufacturer must be observed when handling coolant-water mixtures. The associated valid EU safety data sheet contains safety-relevant notes. Disposal Coolant-water mixtures must be disposed of, carefully observing the local regulations. Recycling is preferred over disposal.

  • Page 210: Maintenance Of The Cooling Hoses

    Maintenance and servicing 7.4 Maintenance of the cooling circuit Note Coolant can escape when the filter is opened! Observe the relevant safety notes of the coolant manufacturer. Note After checking the filter, the bypass valve must be closed again so that the coolant flows again through the filter.

  • Page 211: Maintenance Of The Supplementary-Cooler Fans

    Maintenance and servicing 7.4 Maintenance of the cooling circuit 7.4.6 Maintenance of the supplementary-cooler fans The fans should be inspected in regular intervals for smooth running and normal housing temperatures. The average service life of the fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g.

  • Page 212: Replacing The Heat Exchanger Fan

    Maintenance and servicing 7.4 Maintenance of the cooling circuit 7.4.8 Replacing the heat exchanger fan Replacing the fan The typical service life of the fan is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value.
  • Page 213 Maintenance and servicing 7.4 Maintenance of the cooling circuit Remove the heat exchanger Figure 7-3 Remove the heat exchanger The steps of the removal procedure correspond to the numbers shown in the previous figure. 1. Remove the vent hose from the vent valve. 2.

  • Page 214: Replacing Components

    Maintenance and servicing 7.5 Replacing components Replacing components 7.5.1 General information This chapter deals with replacing components that may need to be exchanged when the cabinet units require maintenance or service. Other components are not normally subject to wear and tear and are, therefore, not covered in this chapter. Note Additional information The article numbers for spare/replacement parts are specified in the customer DVD in the list...
  • Page 215 Maintenance and servicing 7.5 Replacing components Note Replacing the filter mats If you do not replace dirty filter mats, this can cause a premature thermal shutdown of the drive. Ordering data are available in the spare parts lists. Preparatory steps ●...

  • Page 216: Replacing Power Units

    Maintenance and servicing 7.5 Replacing components Note Correct replacement of filter mats Make sure that no dirt falls into the cabinet! If not observed, then the intended IP23/IP43 degree of protection will not be achieved! When disposing of old filter mats, observe the applicable legal requirements! 7.5.4 Replacing power units The components required for connecting the DC busbars to the power unit are supplied as...
  • Page 217 Maintenance and servicing 7.5 Replacing components Establishing the connection Note Do not use cables The use of cables instead of the factory-installed busbars is not permitted! Note Make sure that you do not drop any nuts, washers, or screws as this could cause damage. 1.

  • Page 218: Replacing The Control Interface Module

    Maintenance and servicing 7.5 Replacing components 7.5.5 Replacing the Control Interface Module 7.5.5.1 Replacing the Control Interface Module, Motor Module, frame size FXL Replacing the Control Interface Module Figure 7-6 Replacing the Control Interface Module, Motor Module, frame size FXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 219 Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
  • Page 220 Maintenance and servicing 7.5 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.

  • Page 221: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Gxl

    Maintenance and servicing 7.5 Replacing components 7.5.5.2 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Replacing the Control Interface Module Figure 7-7 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 222 Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
  • Page 223 Maintenance and servicing 7.5 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.

  • Page 224: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Hxl

    Maintenance and servicing 7.5 Replacing components 7.5.5.3 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Replacing the Control Interface Module Figure 7-8 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Preparatory steps ●...
  • Page 225 Maintenance and servicing 7.5 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (maximum five connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42/–X46 (maximum six connectors).
  • Page 226 Maintenance and servicing 7.5 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.

  • Page 227: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Jxl

    Maintenance and servicing 7.5 Replacing components 7.5.5.4 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Replacing the Control Interface Module Figure 7-9 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 228 Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
  • Page 229 Maintenance and servicing 7.5 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.

  • Page 230: Replacing The Control Interface Module, Basic Line Module, Frame Size Fbl

    Maintenance and servicing 7.5 Replacing components 7.5.5.5 Replacing the Control Interface Module, Basic Line Module, frame size FBL Replacing the Control Interface Module Figure 7-10 Replacing the Control Interface Module, Basic Line Module, frame size FBL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
  • Page 231 Maintenance and servicing 7.5 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plugs for the signal cables (two connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42 (maximum five connectors). The DRIVE-CLiQ cables should be marked to ensure that they are subsequently correctly inserted.

  • Page 232: Replacing The Control Interface Module, Basic Line Module, Frame Size Gbl

    Maintenance and servicing 7.5 Replacing components 7.5.5.6 Replacing the Control Interface Module, Basic Line Module, frame size GBL Replacing the Control Interface Module Figure 7-11 Replacing the Control Interface Module, Basic Line Module, frame size GBL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 233 Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.

  • Page 234: Replacing The Control Unit

    Maintenance and servicing 7.5 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.
  • Page 235 Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access. Removal steps ①. 1. Release nut 2. Before pulling out the Control Unit on the slide-in unit completely, remove all cables connected to the Control Unit.

  • Page 236: Replacing The Fans

    Maintenance and servicing 7.5 Replacing components 7.5.7 Replacing the fans 7.5.7.1 Replacing the electronic fan, Motor Module, frame size FXL Replacing the electronic fan Figure 7-13 Replacing the electronic fan, Motor Module, frame size FXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 237 Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
  • Page 238 Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...

  • Page 239: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Gxl

    Maintenance and servicing 7.5 Replacing components 7.5.7.2 Replacing the electronic fan, Active Line Module, and Motor Module, frame size GXL Replacing the electronic fan Figure 7-14 Replacing the electronic fan, Active Line Module, and Motor Module, frame size GXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 240 Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
  • Page 241 Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...

  • Page 242: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Hxl

    Maintenance and servicing 7.5 Replacing components 7.5.7.3 Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL Replacing the electronic fan Figure 7-15 Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL Description The average service life of the electronic fans is 50,000 hours.
  • Page 243 Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
  • Page 244 Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...

  • Page 245: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Jxl

    Maintenance and servicing 7.5 Replacing components 7.5.7.4 Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL Replacing the electronic fan Figure 7-16 Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 246 Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
  • Page 247 Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...

  • Page 248: Replacing The Electronic Fan, Basic Line Module, Frame Size Fbl

    Maintenance and servicing 7.5 Replacing components 7.5.7.5 Replacing the electronic fan, Basic Line Module, frame size FBL Replacing the electronic fan Figure 7-17 Replacing the electronic fan, Basic Line Module, frame size FBL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
  • Page 249 Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
  • Page 250 Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...

  • Page 251: Replacing The Electronic Fan, Basic Line Module, Frame Size Gbl

    Maintenance and servicing 7.5 Replacing components 7.5.7.6 Replacing the electronic fan, Basic Line Module, frame size GBL Replacing the electronic fan Figure 7-18 Replacing the electronic fan, Basic Line Module, frame size GBL Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 252 Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.

  • Page 253: Replacing The Fuses

    Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...

  • Page 254: Replacing Fuses (F71 To F73)

    8. Press the yellow button on the fuse grip to release the new fuse from it. 9. Attach the support plates underneath the fuses again. 10.Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 255: Replacing Cylindrical Fuses

    Maintenance and servicing 7.5 Replacing components 7.5.8.4 Replacing cylindrical fuses Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacement steps 1. Open the cabinet. 2. Open the fuse holder (push the flap down/up). 3.
  • Page 256 Figure 7-20 LV HRC fuse puller with forearm protection for LV HRC fuses Note If required, the LV HRC fuse grip can be ordered from Siemens using article number 3NX1. Removal steps 1. Open the cabinet. 2. Remove the front shock protection cover of the cabinet.
  • Page 257 Maintenance and servicing 7.5 Replacing components 3. Put the LV HRC fuse puller with forearm protection for LV HRC fuse-links over the fuse. 4. Remove the defective fuse. NOTICE Device failure after a LV HRC fuse trips The neighboring LV HRC fuses may also become damaged if a LV HRC fuse trips. Failure to replace all fuses at the same time can cause the device to fail.

  • Page 258: Replacing The Backup Battery For The Cabinet Operator Panel

    Maintenance and servicing 7.5 Replacing components 7.5.9 Replacing the backup battery for the cabinet operator panel Replacing the backup battery Figure 7-21 Replacing the backup battery Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 259 Maintenance and servicing 7.5 Replacing components Replacing 1. Disconnect the 24 VDC power-supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6.

  • Page 260: Forming The Dc Link Capacitors

    Maintenance and servicing 7.6 Forming the DC link capacitors Forming the DC link capacitors Description The DC link capacitors must be reformed if Basic Line Modules, Active Line Modules and Motor Modules have not been used for more than two years. If this is not carried out, the units could be damaged after the DC-link voltage is applied under load.
  • Page 261 Maintenance and servicing 7.6 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 7- 4 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 to 9 January to September 2011 October...
  • Page 262 Maintenance and servicing 7.6 Forming the DC link capacitors WARNING Danger to life due to electric shock from non-insulated lamp sockets If two incandescent lamps connected in series are used, the insulation of the lamp sockets is not designed for a high voltage of 3 AC 500 to 690 V. •...
  • Page 263 Maintenance and servicing 7.6 Forming the DC link capacitors Forming circuit for Motor Modules Figure 7-24 Forming circuit for Motor Modules Procedure ● The unit being formed must not receive a switch-on command (e.g. from the keyboard or terminal block). ●...
  • Page 264 Maintenance and servicing 7.6 Forming the DC link capacitors Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 265: Diagnostics

    Diagnostics Chapter content This chapter provides an overview of the LEDs on the various cabinet unit components. Detailed descriptions of the components are provided either in this Manual or in the additional documentation on the customer DVD supplied with the device. The overview of the LEDs provided here is intended for rapid diagnostic purposes.

  • Page 266: Leds On The Cu320-2 Dp Control Unit

    Diagnostics 8.2 LEDs on the CU320-2 DP Control Unit LEDs on the CU320-2 DP Control Unit Description of the LED states The different states while booting are indicated by LEDs on the Control Unit. ● The duration of the individual states varies. ●...
  • Page 267 Diagnostics 8.2 LEDs on the CU320-2 DP Control Unit Behavior of the LEDs after booting Table 8- 3 Control Unit CU320-2 DP – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) - The electronics power supply is missing or out- Check power supply side the permissible tolerance range.
  • Page 268 Diagnostics 8.2 LEDs on the CU320-2 DP Control Unit Color State Description, cause Remedy – The electronics power supply is missing or out- Check power supply and/or (OPTION) side the permissible tolerance range. component Component is not ready. Option board not installed or no associated drive object has been created.

  • Page 269: Leds On The Cu320-2 Pn Control Unit

    Diagnostics 8.3 LEDs on the CU320-2 PN Control Unit LEDs on the CU320-2 PN Control Unit Description of the LED states The different states while booting are indicated by LEDs on the Control Unit. ● The duration of the individual states varies. ●...
  • Page 270 Diagnostics 8.3 LEDs on the CU320-2 PN Control Unit Behavior of the LEDs after booting Table 8- 6 Control Unit CU320-2 PN – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) - The electronics power supply is missing or out- Check power supply side the permissible tolerance range.
  • Page 271 Diagnostics 8.3 LEDs on the CU320-2 PN Control Unit Color State Description, cause Remedy – The electronics power supply is missing or out- Check power supply and/or (OPTION) side the permissible tolerance range. component Component is not ready. Option board not installed or no associated drive object has been created.

  • Page 272: Leds On The Cbe20 Communication Board

    Diagnostics 8.4 LEDs on the CBE20 Communication Board LEDs on the CBE20 Communication Board Table 8- 7 Meaning of the LEDs at ports 1 to 4 of the X1400 interface Color State Description Link port – The electronics power supply is missing or outside the permissible tolerance range (link missing or defective).
  • Page 273 Diagnostics 8.4 LEDs on the CBE20 Communication Board Table 8- 9 Meaning of the OPT LED on the Control Unit Color State Description, cause Remedy – The electronics power supply is missing or outside the per- – missible tolerance range. Communication Board either defective or not inserted.

  • Page 274: Leds On The Control Interface Module In The Basic Line Module

    Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Danger to life when live parts of the DC link are touched Irrespective of the state of the LED "DC LINK", hazardous DC-link voltages can always be present.

  • Page 275: Leds On The Control Interface Module In The Active Line Module

    Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Danger to life when live parts of the DC link are touched Irrespective of the state of the LED "DC LINK", hazardous DC-link voltages can always be present.

  • Page 276: Leds On The Control Interface Module In The Motor Module

    Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Danger to life when live parts of the DC link are touched Irrespective of the state of the LED "DC LINK", hazardous DC-link voltages can always be present.

  • Page 277: Leds On The Voltage Sensing Module (Vsm) In The Active Interface Module

    Diagnostics 8.8 LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module Table 8- 16 Meaning of the LEDs on the Voltage Sensing Module in the Active Interface Module Color State Description...

  • Page 278: Leds On The Smc10 Sensor Module

    Diagnostics 8.9 LEDs on the SMC10 Sensor Module LEDs on the SMC10 Sensor Module Table 8- 17 Meaning of the LEDs on the SMC10 Sensor Module Color State Description The electronics power supply is missing or outside the permissible tolerance range. Green Steady The component is ready for operation and cyclic DRIVE-CLiQ communication is...

  • Page 279: Leds On The Smc30 Sensor Module

    Diagnostics 8.11 LEDs on the SMC30 Sensor Module 8.11 LEDs on the SMC30 Sensor Module Table 8- 19 Meaning of the LEDs on the SMC30 Sensor Module Color State Description The electronics power supply is missing or outside the permissible tolerance range. Green Steady The component is ready for operation and cyclic DRIVE-CLiQ communication is...

  • Page 280: Leds On The Tm31 Terminal Module

    Diagnostics 8.12 LEDs on the TM31 Terminal Module 8.12 LEDs on the TM31 Terminal Module Terminal Module TM31 Table 8- 20 Description of the LEDs on the TM31 Color State Description READY The electronics power supply is missing or outside the permissible tolerance range. Green Steady The component is ready for operation and cyclic DRIVE-CLiQ communication is...
  • Page 281 One of the two output lines y+ or y- or both lines of output y carry a signal Green Steady light Both output lines y+ and y- carry no signal Inputs x+1 (DI 1+, 3+, .. 19+) can be individually adjusted by a parameter (see SINAMICS S120/S150 List Manual) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 282: Leds On The Temperature Sensor Module Tm150

    Diagnostics 8.14 LEDs on the temperature sensor module TM150 8.14 LEDs on the temperature sensor module TM150 Temperature sensor module TM150 (-A151 to -A154) Table 8- 22 Description of the LEDs on the TM150 Color State Description READY The electronics power supply is missing or outside the permissible tolerance range. Green Steady The component is ready for operation and cyclic DRIVE-CLiQ communication is...

  • Page 283: Options

    Options Safety information WARNING Danger to life if the general safety instructions and remaining risks are not carefully observed If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death. • Observe the general safety instructions. •...

  • Page 284: G20, Cbc10 Communication Board

    Options 9.3 G20, CBC10 Communication Board G20, CBC10 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description Figure 9-1 CAN CBC10 Communication Board The CBC10 CANopen communication board (CAN Communication Board) is used to connect drives in the SINAMICS drive system to higher-level automation systems with a CAN bus.
  • Page 285 Options 9.3 G20, CBC10 Communication Board NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation can damage them or cause the Option Boards to malfunction. • Only withdraw or insert Option Boards when the Control Unit is in a no voltage state. Note Additional information Detailed and comprehensive instructions and information for the CBC10 Communication...
  • Page 286 Options 9.3 G20, CBC10 Communication Board X451 CAN bus interface CAN bus interface -X451 features the following socket assignments: Table 9- 1 CAN bus interface X451 Designation Technical data Reserved CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved CAN_SHLD Optional shield CAN ground CAN_H...

  • Page 287: G33, Cbe20 Communication Board

    Options 9.4 G33, CBE20 Communication Board G33, CBE20 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description Figure 9-3 CBE20 Communication Board Ethernet Interface module CBE20 is used for communication via PROFINET.
  • Page 288 Options 9.4 G33, CBE20 Communication Board Interface overview Figure 9-4 CBE20 Ethernet Communication Board, interface overview MAC address The MAC address of the Ethernet interfaces is indicated on the top side of the CBE20. The label is only visible after the module has been removed. Note Note the MAC address Remove the module and note down the MAC address of the module so that you have it...
  • Page 289 Options 9.4 G33, CBE20 Communication Board Mounting NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation can damage them or cause the Option Boards to malfunction. • Only withdraw or insert Option Boards when the Control Unit is in a no voltage state. Figure 9-5 Installing the CBE20 Cabinet Modules liquid cooled...

  • Page 290: G51 To G54, Temperature Sensor Module Tm150

    Options 9.5 G51 to G54, temperature sensor module TM150 G51 to G54, temperature sensor module TM150 9.5.1 General information Availability of option These options are available for the following S120 Cabinet Modules: ● Basic Line Connection Module ● Active Line Connection Module Description The Terminal Module TM150 is used for acquiring and evaluating several temperature sensors.

  • Page 291: Interfaces

    Options 9.5 G51 to G54, temperature sensor module TM150 9.5.2 Interfaces Figure 9-6 TM150 Terminal Module Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 292 Options 9.5 G51 to G54, temperature sensor module TM150 Temperature sensor connections Table 9- 4 X531-X536 temperature sensor inputs Terminal Function Function Technical data 1x2- / 2x2-wire 3 and 4-wire + Temp Temperature sensor connection for sensors with (channel x) (channel x) 1x2 wires Connection of the 2nd measurement cable for...
  • Page 293 Options 9.5 G51 to G54, temperature sensor module TM150 WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
  • Page 294 Options 9.5 G51 to G54, temperature sensor module TM150 Protective conductor connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports. ① Protective conductor connection M4/1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001 Figure 9-7 Shield support and protective conductor connection of the TM150...

  • Page 295: Connection Example

    Options 9.5 G51 to G54, temperature sensor module TM150 9.5.3 Connection example Figure 9-8 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal Module TM150 Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 296 Options 9.5 G51 to G54, temperature sensor module TM150 Figure 9-9 Connection example for a Terminal Module TM150 Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 297: G60, Terminal Module Tm31

    Options 9.6 G60, Terminal Module TM31 G60, Terminal Module TM31 Availability of option These options are available for the following S120 Cabinet Modules: ● Basic Line Connection Module ● Active Line Connection Module ● Motor Modules Description With option G60, a TM31 Terminal Module is included in the cabinet unit. This provides the following interfaces: ●...
  • Page 298 Options 9.6 G60, Terminal Module TM31 Overview Figure 9-10 TM31 Terminal Module Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 299 Options 9.6 G60, Terminal Module TM31 Figure 9-11 Connection overview of TM31 Terminal Module Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 300 Options 9.6 G60, Terminal Module TM31 X500, X501: DRIVE-CLiQ interface Table 9- 6 DRIVE-CLiQ interface X500 and X501 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
  • Page 301 Options 9.6 G60, Terminal Module TM31 Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
  • Page 302 Options 9.6 G60, Terminal Module TM31 X521: 2 analog inputs (differential inputs) Table 9- 9 Terminal block X521 Terminal Designation Technical data AI 0+ The analog inputs can be toggled between current and voltage input using switches S5.0 and S5.1. AI 0- As voltage input: AI 1+...
  • Page 303 Options 9.6 G60, Terminal Module TM31 S5: Selector for voltage/current AI0, AI1 Table 9- 10 Selector for voltage/current S5 Switch Function S5.0 Selector voltage (V) / current (I) Al0 S5.1 Selector voltage (V) / current (I) Al1 Note Delivery condition When delivered, both switches are set to current measurement (switch set to "I").
  • Page 304 Options 9.6 G60, Terminal Module TM31 WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
  • Page 305 Options 9.6 G60, Terminal Module TM31 X541: 4 non-floating digital inputs/outputs Table 9- 13 Terminal strip X541 Terminal Designation Technical data Auxiliary voltage: Voltage: +24 V DC DI/DO 11 Max. total load current of +24 V auxiliary voltage of DI/DO 10 terminals X540 and X541 combined: 150 mA DI/DO 9 As input:...
  • Page 306 Options 9.6 G60, Terminal Module TM31 X542: 2 relay outputs (two-way contact) Table 9- 14 Terminal block X542 Terminal Designation Technical data DO 0.NC Contact type: Changeover contact max. load current: 8 A Max. switching voltage: 250 V , 30 V DO 0.COM Max.

  • Page 307: G61, Additional Tm31 Terminal Module

    Options 9.7 G61, additional TM31 Terminal Module G61, additional TM31 Terminal Module Availability of option These options are available for the following S120 Cabinet Modules: ● Basic Line Connection Module ● Active Line Connection Module ● Motor Modules Description With option G60, a TM31 Terminal Module is included in the cabinet unit. A second Terminal Module provides the following additional digital and analog inputs/outputs in the drive system: ●...

  • Page 308: G62, Tb30 Terminal Board

    Options 9.8 G62, TB30 Terminal Board G62, TB30 Terminal Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description Figure 9-12 TB30 Terminal Board The TB30 Terminal Board supports the addition of digital inputs/digital outputs and analog inputs/analog outputs to the Control Unit.
  • Page 309 Options 9.8 G62, TB30 Terminal Board A shield connection for the signal cable shield is located on the Control Unit. NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation can damage them or cause the Option Boards to malfunction.
  • Page 310 Options 9.8 G62, TB30 Terminal Board Connection overview Figure 9-14 Connection overview TB30 Terminal Board Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 311 Options 9.8 G62, TB30 Terminal Board X424 power supply, digital outputs Table 9- 15 Terminal block X424 Terminal Function Technical data Power supply Voltage: 24 V DC (20.4 ... 28.8 V) Current consumption: Max. 4 A Power supply (per digital output max. 0.5 A) Ground Max.
  • Page 312 Options 9.8 G62, TB30 Terminal Board X481 Digital inputs/outputs Table 9- 16 Terminal block X481 Terminal Designation Technical data DI 0 Voltage: - 3 ... 30 V Current drain, typical: 10 mA at 24 V DC DI 1 Ground reference: X424. M DI 2 Input delay: DI 3...
  • Page 313 Options 9.8 G62, TB30 Terminal Board X482 Analog inputs/outputs Table 9- 17 Terminal block X482 Terminal Designation Technical data AI 0+ Analog inputs (AI) AI 0- Voltage: -10 … +10 V; R : 65 kΩ Common mode range: ±30 V AI 1+ Resolution: 13 bits + sign AI 1-...

  • Page 314: K01 To K05, Safety License For 1 To 5 Axes

    Options 9.9 K01 to K05, safety license for 1 to 5 axes Shield connection of the TB30 on the Control Unit Figure 9-15 TB30 shield connection The permissible bending radii for the cables must not be exceeded when the cables are being installed.
  • Page 315 Note The generation of the license key is described in detail in the SINAMICS S120 Function Manual, Chapter "Basics of the drive system" under "Licensing". Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key is activated by parameter p9921 = 1.

  • Page 316: K08 , Aop30 Advanced Operator Panel

    Options 9.10 K08 
 , AOP30 advanced operator panel 9.10 K08
 , AOP30 advanced operator panel Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Note Option K08 is only available in conjunction with the CU320-2 Control Unit (option K90 or K95).

  • Page 317: K46, Sensor Module Cabinet-Mounted Smc10

    Panel can be found in the relevant operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device. → See additional documentation "SINAMICS S120 Cabinet Module AOP30" 9.11 K46, Sensor Module Cabinet-Mounted SMC10 9.11.1...
  • Page 318 Options 9.11 K46, Sensor Module Cabinet-Mounted SMC10 Table 9- 18 SMC10 specification Value Transmission ratio of the resolver ü = 0.5 Excitation voltage on the SMC10 for ü = 0.5 (cannot be parameterized) 4.1 V Amplitude monitoring threshold (secondary tracks) of the SMC10 The maximum encoder cable length is 130 m.

  • Page 319: Safety Information

    Options 9.11 K46, Sensor Module Cabinet-Mounted SMC10 9.11.2 Safety information WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.

  • Page 320: Interfaces

    Options 9.11 K46, Sensor Module Cabinet-Mounted SMC10 9.11.3 Interfaces Overview Figure 9-18 Interface overview for the SMC10 Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 321 Options 9.11 K46, Sensor Module Cabinet-Mounted SMC10 X520 encoder interface Table 9- 19 Encoder interface X520 Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-) Ground...

  • Page 322: Connection Example

    Options 9.12 K48, Sensor Module Cabinet-Mounted SMC20 9.11.4 Connection example Connection example: Resolver, 8-pin Figure 9-19 Connection example: Resolver, 8-pin 9.12 K48, Sensor Module Cabinet-Mounted SMC20 9.12.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ●...

  • Page 323: Safety Information

    Options 9.12 K48, Sensor Module Cabinet-Mounted SMC20 The motor temperature can also be detected using KTY84-130 temperature sensors or PTC thermistors. The maximum encoder cable length is 100 m. 9.12.2 Safety information WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.

  • Page 324: Interfaces

    Options 9.12 K48, Sensor Module Cabinet-Mounted SMC20 9.12.3 Interfaces Figure 9-20 Interface overview for the SMC20 Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 325 Options 9.12 K48, Sensor Module Cabinet-Mounted SMC20 X520 encoder interface Table 9- 20 Encoder interface X520 Signal name Technical data P encoder Encoder power supply M encoder Ground for encoder power supply Incremental signal A Inverted incremental signal A Ground Ground (for internal shield) Incremental signal B Inverted incremental signal B...

  • Page 326: Connection Example

    Options 9.12 K48, Sensor Module Cabinet-Mounted SMC20 Note Maximum signal cable length The maximum signal cable length is 100 m. Note P sense and M sense The cables for P sense or M sense with P encoder or M encoder must be jumpered at the encoder end.

  • Page 327: K50, Sensor Module Cabinet-Mounted Smc30

    Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 9.13 K50, Sensor Module Cabinet-Mounted SMC30 9.13.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The SMC30 Sensor Module is used for detecting the actual motor speed. The signals emitted by the rotary pulse encoder are converted here and made available to the closed- loop controller via the DRIVE-CLiQ interface for evaluation purposes.
  • Page 328 Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 Note Because the physical transmission media is more robust, the bipolar connection should always be used for HTL encoders. The unipolar connection should only be used if the encoder type does not output push-pull signals. Table 9- 23 Specification of encoder systems that can be connected Parameter...
  • Page 329 Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 Figure 9-22 Signal characteristic of the A and B track between two edges: Time between two edges with pulse encoders Figure 9-23 Position of the zero pulse to the track signals Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 330 Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies to cable cross-sections of 0.5 mm²): Figure 9-24 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current).

  • Page 331: Safety Information

    Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 9.13.2 Safety information WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.

  • Page 332: Interfaces

    Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 9.13.3 Interfaces Figure 9-25 Interface overview for the SMC30 Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 333 Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 X520 encoder connection 1 for HTL/TTL/SSI encoder with open-circuit monitoring Table 9- 24 Encoder connection X520 Signal name Technical data + Temp Motor temperature sensing KTY84-1C130 (KTY+) Temperature sensor KTY84-1C130/PTC/ bimetallic switch with NC contact Clock SSI clock Clock*...
  • Page 334 Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 X521/X531 encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 9- 25 Encoder connection X521 Terminal Signal name Technical data Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R Inverted reference signal R CTRL...

  • Page 335: Connection Example

    Options 9.13 K50, Sensor Module Cabinet-Mounted SMC30 NOTICE Damage to the encoder due to incorrect supply voltage The encoder power supply can be parameterized to 5 V or 24 V. The encoder may be damaged if you enter the wrong parameter. •...

  • Page 336: K51, Vsm10 Voltage Sensing Module Cabinet-Mounted

    Options 9.14 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Connection example 2: TTL encoder, unipolar, without zero track -> p0405 = A (hex) Figure 9-27 Connection example 2: TTL encoder, unipolar, without zero track 9.14 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Availability of option This option is available for the following S120 Cabinet Modules: ●...
  • Page 337 Options 9.14 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Interfaces Figure 9-28 Interface overview for the Voltage Sensing Module (option K51) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 338: K52, Additional Smc30 Sensor Module

    Options 9.15 K52, Additional SMC30 Sensor Module Removing the connector jumper in the Voltage Sensing Module VSM10 At the Voltage Sensing Module (VSM10), the connector jumper in terminal X530 on the lower side of the component must be removed if you are using the cabinet unit on a non- grounded line supply (IT system).

  • Page 339: K76, Auxiliary Voltage Generating Unit In The Line Connection Module

    Options 9.16 K76, auxiliary voltage generating unit in the Line Connection Module 9.16 K76, auxiliary voltage generating unit in the Line Connection Module Availability of option ● Basic Line Connection Modules ● Active Line Connection Modules Description Cabinet Modules require an auxiliary energy supply to function properly. This current demand must be included in the configuration and supplied from an external source.
  • Page 340 Options 9.16 K76, auxiliary voltage generating unit in the Line Connection Module The line voltage assignments for making the appropriate setting on the transformer for the internal power supply are indicated in the following tables. Table 9- 27 Line voltage assignment for the internal power supply (380 to 480 V AC, 3 phase) Line supply voltage range Adaptation transformer taps (-T10) LH1 –...

  • Page 341: K87, Terminal Module Tm54F

    Options 9.17 K87, Terminal Module TM54F 9.17 K87, Terminal Module TM54F Figure 9-29 Option K87, Terminal Module TM54F Availability of option ● Motor Modules Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions of SINAMICS. The TM54F must be directly connected to a Control Unit via DRIVE-CLiQ.
  • Page 342 Options 9.18 K88, Safe Brake Adapter SBA 230 V AC TM54F features the following interfaces: Table 9- 29 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F_DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbut-...

  • Page 343: K88, Safe Brake Adapter Sba 230 V Ac

    Options 9.18 K88, Safe Brake Adapter SBA 230 V AC 9.18 K88, Safe Brake Adapter SBA 230 V AC Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The Safe Brake Control (SBC) is a safety function, that is used in safety-related applications, e.g.
  • Page 344 Options 9.19 K90, Control Unit CU320-2 DP Fast de-energization Some brake rectifier types are equipped with two additional connections for switching the brake load on the DC side. This allows the brake coil to be quickly deenergized, i.e. braking starts earlier. The Safe Brake Adapter supports such a fast de-energization using the two additional connections -X15:1 and -X15:2.

  • Page 345: K90, Control Unit Cu320-2 Dp

    Options 9.19 K90, Control Unit CU320-2 DP 9.19 K90, Control Unit CU320-2 DP 9.19.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description With option K90, a CU320-2 DP Control Unit is installed in the Line Modules and Motor Modules of the drive line-up;...

  • Page 346: Connection Overview

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.2 Connection overview Figure 9-30 Connection overview of the CU320-2 DP Control Unit (without cover) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 347 Options 9.19 K90, Control Unit CU320-2 DP Figure 9-31 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.

  • Page 348: Connection Example

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.3 Connection example Figure 9-32 Connection example of CU320-2 DP Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 349: X100 - X103 Drive-Cliq Interface

    Options 9.19 K90, Control Unit CU320-2 DP Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).

  • Page 350: X126 Profibus

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.5 X126 PROFIBUS Table 9- 31 X126 PROFIBUS interface Signal name Meaning Range Not assigned M24_SERV Teleservice supply, ground RxD / TxD–P Receive/transmit data P (B) RS485 CNTR–P Control signal DGND PROFIBUS data reference potential Supply voltage plus 5 V ±...

  • Page 351: Profibus Address Switch

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.6 PROFIBUS address switch The PROFIBUS address is set as a hexadecimal value via two rotary coding switches. Values between 0 ) and 127 ) can be set as the address. The upper rotary coding switch (H) is used to set the hexadecimal value for 16 and the lower rotary coding switch (L) is used to set the hexadecimal value for 16...

  • Page 352: X127 Lan (Ethernet)

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.7 X127 LAN (Ethernet) Table 9- 33 X127 LAN (Ethernet) Designation Technical data Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...

  • Page 353: X140 Serial Interface (Rs232)

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.8 X140 serial interface (RS232) The AOP30 operator panel for operating/parameterizing the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 9- 35 Serial interface (RS232) X140 Designation Technical data...

  • Page 354: Memory Card

    • Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 355: Using The Memory Card

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.10.1 Using the memory card Description The STARTER commissioning tool is used to store configuration data centrally on the memory card. This ensures that if the Control Unit is defective, it can be simply replaced without the loss of any data.

  • Page 356: Data Functions

    Options 9.19 K90, Control Unit CU320-2 DP STARTER setup is possible with native Windows versions with Asian languages only if the Windows XP or Windows 7 software is an MUI version. Acrobat Reader V5.0 or higher is required to open the function diagrams in the online help. Note Preconditions in conjunction with STEP7 If STARTER is used in combination with other STEP7 components, the prerequisites for the...

  • Page 357: Slot For The Memory Card

    Options 9.19 K90, Control Unit CU320-2 DP 9.19.10.4 Slot for the memory card Slot for the memory card Figure 9-33 Slot for the memory card Note Insertion direction for the memory card Only insert the memory card as shown in the photo above (arrow at top right). Note Possible data loss when returning the Control Unit with memory card When returning a defective Control Unit for repair or testing, the data on the memory card...

  • Page 358: K94, Performance Extension For Cu320-2

    Options 9.20 K94, Performance extension for CU320-2 9.20 K94, Performance extension for CU320-2 Availability of option This option is available for the following options: ● Option K90, Control Unit CU320-2 PROFIBUS ● Option K95, Control Unit CU320-2 PROFINET Description A CU320-2 Control Unit can perform the communication, open-loop and closed-loop control functions for several power units.

  • Page 359: K95, Control Unit Cu320-2 Pn

    Options 9.21 K95, Control Unit CU320-2 PN 9.21 K95, Control Unit CU320-2 PN 9.21.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description With option K95, a CU320-2 PN Control Unit is installed in the Line Modules and Motor Modules of the drive line-up;...

  • Page 360: Connection Overview

    Options 9.21 K95, Control Unit CU320-2 PN 9.21.2 Connection overview Figure 9-34 Overview of connections for the CU3202 PN Control Unit (without cover) Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...
  • Page 361 Options 9.21 K95, Control Unit CU320-2 PN Figure 9-35 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.

  • Page 362: Connection Example

    Options 9.21 K95, Control Unit CU320-2 PN 9.21.3 Connection example Figure 9-36 Connection example, CU320-2 PN Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 363: X100 - X103 Drive-Cliq Interface

    Options 9.21 K95, Control Unit CU320-2 PN Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).

  • Page 364: X127 Lan (Ethernet)

    Options 9.21 K95, Control Unit CU320-2 PN 9.21.5 X127 LAN (Ethernet) Table 9- 38 X127 LAN (Ethernet) Designation Technical data Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...

  • Page 365: X140 Serial Interface (Rs232)

    Options 9.21 K95, Control Unit CU320-2 PN 9.21.6 X140 serial interface (RS232) The AOP30 operator panel for operating/parameterizing the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 9- 40 Serial interface (RS232) X140 Designation Technical data...

  • Page 366: Measuring Sockets T0, T1, T2

    Options 9.21 K95, Control Unit CU320-2 PN Note Connecting cables The PROFINET interfaces support Auto MDI(X). It is therefore possible to use both crossed and uncrossed cables to connect the devices. For diagnostic purposes, the two PROFINET interfaces are each equipped with a green and a yellow LED.

  • Page 367: Memory Card

    • Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. Cabinet Modules liquid cooled Manual, 10/2015, A5E37067587A...

  • Page 368: Using The Memory Card

    Options 9.21 K95, Control Unit CU320-2 PN 9.21.9.1 Using the memory card Description The STARTER commissioning tool is used to store configuration data centrally on the memory card. This ensures that if the Control Unit is defective, it can be simply replaced without the loss of any data.

  • Page 369: Data Functions

    Options 9.21 K95, Control Unit CU320-2 PN STARTER setup is possible with native Windows versions with Asian languages only if the Windows XP or Windows 7 software is an MUI version. Acrobat Reader V5.0 or higher is required to open the function diagrams in the online help. Note Preconditions in conjunction with STEP7 If STARTER is used in combination with other STEP7 components, the prerequisites for the...

  • Page 370: Slot For The Memory Card

    Options 9.21 K95, Control Unit CU320-2 PN 9.21.9.4 Slot for the memory card Slot for the memory card Figure 9-37 Slot for the memory card Note Insertion direction for the memory card Only insert the memory card as shown in the photo above (arrow at top right). Note Possible data loss when returning the Control Unit with memory card When returning a defective Control Unit for repair or testing, the data on the memory card...

  • Page 371: L00, Use In The First Environment According To En 61800-3, Category C2 (Tn/Tt Systems)

    (option L00) and additional measures performed in the factory - which are required in the cabinets - then SINAMICS S120 Cabinet Modules also comply with the limit values for use in the first environment (category C2) according to EN 61800-3.

  • Page 372: L07, Dv/Dt Filter Compact Plus Voltage Peak Limiter

    Options 9.23 L07, dV/dt filter compact plus Voltage Peak Limiter Note EMC shield bus To allow the power cable shield to be connected in conformance with EMC requirements, an additional EMC shield bus (M70 option) is factory fitted at the converter input and output. Note It is not possible to combine insulation monitoring and line filter It is not possible to use the insulation monitoring function (option L87) in conjunction with the...
  • Page 373 Options 9.23 L07, dV/dt filter compact plus Voltage Peak Limiter Note Operation of standard motors with standard insulation and without insulated bearing is possible on SINAMICS converters up to line supply voltages of 690 V. Note Cabinet width The width of the Motor Module cabinet is reduced by 200 mm. The additional components are installed in a supplementary cabinet, 600 mm wide.
  • Page 374 Options 9.23 L07, dV/dt filter compact plus Voltage Peak Limiter NOTICE Damage to the dV/dt filter compact by exceeding the maximum pulse frequency The maximum permissible pulse frequency when a dV/dt filter compact is used is 2.5 kHz or 4 kHz. The dV/dt filter compact can be damaged if the pulse frequency is exceeded. •...
  • Page 375 Options 9.23 L07, dV/dt filter compact plus Voltage Peak Limiter Table 9- 44 Max. pulse frequency when a dV/dt filter compact plus VPL is used for units with a rated pulse frequency of 2 kHz Article No. Unit rating [kW] Output current for a Max.

  • Page 376: L08, Motor Reactor

    Options 9.24 L08, motor reactor 9.24 L08, motor reactor Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters.

  • Page 377: L10, Dv/Dt Filter Plus Voltage Peak Limiter

    Options 9.25 L10, dV/dt filter plus Voltage Peak Limiter 9.25 L10, dV/dt filter plus Voltage Peak Limiter Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The dV/dt filter plus Voltage Peak Limiter comprises two components: the dV/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which limits the voltage peaks to the level of the DC-link voltage and returns energy to the DC link.
  • Page 378 Options 9.25 L10, dV/dt filter plus Voltage Peak Limiter NOTICE Damage to the dV/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a dV/dt filter is 150 Hz. The dV/dt filter can be damaged if the output frequency is exceeded. •...
  • Page 379 Options 9.25 L10, dV/dt filter plus Voltage Peak Limiter Table 9- 46 Maximum permissible motor cable lengths for the DC-link voltage 510 - 720 VDC Frame sizes FXL, GXL, HXL Frame size JXL Shielded cable max. 300 m or Shielded cable max. 150 m or unshielded cable max.

  • Page 380: L13, Main Contactor For Basic Line Connection Modules < 800 A

    Options 9.26 L13, main contactor for Basic Line Connection Modules < 800 A 9.26 L13, main contactor for Basic Line Connection Modules < 800 A Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules Description Up to a rated current of 800 A, the Basic Line Connection Module is only equipped as standard with a manually operated fused load disconnector.
  • Page 381 Options 9.27 L21, surge suppression Description The option includes the installation of surge arresters and upstream fuses for each phase. The signaling contacts of the monitoring of the surge arresters and the fuses are connected in series and connected to a customer interface. Removal of the connection clip to the interference suppression capacitor for operation in an IT system When operating the devices in an IT system, the connection clip to the interference suppression capacitor must be removed in the following Cabinet Modules:...

  • Page 382: L22, Supplied As Standard Without Line Reactor

    Options 9.28 L22, supplied as standard without line reactor 9.28 L22, supplied as standard without line reactor Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules Description If the Basic Line Connection module is fed via a separate transformer, or if the line supply has a sufficiently low line short-circuit power (fault rating), then the line reactor, used as standard, can be omitted.

  • Page 383: L40, Line Filter Monitoring

    Options 9.30 L40, line filter monitoring Note Additional information Detailed and comprehensive instructions and information for the circuit breaker, as well as the factory-installed options, can be found in the accompanying operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device.

  • Page 384: L41, Current Transformer Upstream Of Main Switch

    As a consequence, sensitive devices that are connected to the same line connection point could be damaged. Contact the Siemens AG hotline within the next 4 weeks. 9.31 L41, current transformer upstream of main switch...
  • Page 385 Options 9.31 L41, current transformer upstream of main switch Current transformer ratio in the Basic Line Connection Module The assignment of the article numbers of the Basic Line Connection Modules to the ratios of the current transformers are listed in the following table. Table 9- 51 Transformation ratios of the current transformers Article No.

  • Page 386: L45, Emergency Off Pushbutton Installed In The Cabinet Door

    Options 9.32 L45, EMERGENCY OFF pushbutton installed in the cabinet door 9.32 L45, EMERGENCY OFF pushbutton installed in the cabinet door Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules Description The EMERGENCY OFF pushbutton with protective collar is integrated in the cabinet door of the Basic Line Connection Module or the Active Line Connection Module.

  • Page 387: L50, Cabinet Lighting With Service Socket

    Options 9.33 L50, cabinet lighting with service socket 9.33 L50, cabinet lighting with service socket Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules Description With option L50, cabinet lighting and an additional service socket outlet is included for grounding plug (connector type F) according to CEE 7/4.

  • Page 388: L55, Cabinet Anti-Condensation Heating

    Options 9.34 L55, cabinet anti-condensation heating 9.34 L55, cabinet anti-condensation heating Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ● Heat Exchanger Modules Description The cabinet anti-condensation heating prevents at low ambient temperatures and high levels of humidity the formation of condensation.

  • Page 389: L87, Insulation Monitoring

    Options 9.35 L87, insulation monitoring CAUTION Danger of injury through contact with hot surfaces on the cabinet anti-condensation heating In operation, the cabinet anti-condensation heating can reach high temperatures, which can cause burns if touched. • Allow the cabinet anti-condensation heating to cool down before starting any work. •...
  • Page 390 Options 9.35 L87, insulation monitoring Removal of the connection clip to the interference suppression capacitor for operation in an IT system When operating the devices in an IT system, the connection clip to the interference suppression capacitor must be removed in the following Cabinet Modules: ●...
  • Page 391 Options 9.35 L87, insulation monitoring Connecting Table 9- 58 Connections on insulation monitor Terminal Technical data Voltage supply via non-replaceable fusing 6 A: 88 to 264 VAC, 77 to 286 VDC Connection of the 3 AC system to be monitored Connection to coupling device PE connection External test button...

  • Page 392: M06, Base 100 Mm High, Ral 7022

    Options 9.36 M06, base 100 mm high, RAL 7022 9.36 M06, base 100 mm high, RAL 7022 Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ●...

  • Page 393: M07, Cable-Marshalling Compartment 200 Mm High, Ral 7035

    Options 9.37 M07, cable-marshalling compartment 200 mm high, RAL 7035 9.37 M07, cable-marshalling compartment 200 mm high, RAL 7035 Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ●...

  • Page 394: M23/M43/M55, Ip23/Ip43/Ip55 Degree Of Protection

    Options 9.38 M23/M43/M55, IP23/IP43/IP55 degree of protection Connection for side-by-side installation of cabinet units The individual cable marshalling compartments are not connected for cabinet units installed in a side-by-side configuration. The connection from the cable marshalling compartments to the cabinet and between the cabinet units ensures sufficient stability. Side shutters for cable marshalling compartments When the cabinet units are installed in a side-by-side configuration, the side shutters can be folded inward and upward.

  • Page 395: M26/M27, Side Panels Mounted On Right And Left

    Options 9.39 M26/M27, side panels mounted on right and left Option M23/M43 for IP23/IP43 degrees of protection Additional filter media are separately supplied to increase the degree of protection of the Cabinet Modules to IP23, IP43. Air is discharged at the front using a fan in the cabinet door. The filter media can be simply installed and changed from the outside.

  • Page 396: M70, Emc Shield Bus

    Options 9.40 M70, EMC shield bus 9.40 M70, EMC shield bus 9.40.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ●...

  • Page 397: M72, Quick-Release Couplings Water Hoses

    Options 9.41 M72, quick-release couplings water hoses 9.41 M72, quick-release couplings water hoses Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description As standard, water hose connections of SINAMICS components and the additional heat exchanger are attached using hose clamps.
  • Page 398 Options 9.42 M80 to M87, DC busbar system Note Current rating of the DC busbar The required current intensity of the DC busbar depends on the individual plant configuration. For this reason, a fixed DC busbar thickness is not assigned to the individual Cabinet Modules.

  • Page 399: M88, Dc Busbar System For Line-Side Cabinet Modules

    Options 9.43 M88, DC busbar system for line-side Cabinet Modules 9.43 M88, DC busbar system for line-side Cabinet Modules Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules Description As standard, there are no DC busbars in Basic Line Connection Modules and Active Line Connection Modules.

  • Page 400: N52, Dc Link Fuses

    Options 9.45 N52, DC link fuses Safety instructions WARNING Danger of an accident occurring due to improper handling of carrying rails The improper handling of heavy carrying rails during disassembly can cause injuries or material damage. • Ensure careful handling of the carrying rails during disassembly. •...

  • Page 401: P10, Measuring Instrument For Line Values (Installed In The Cabinet Doors)

    Options 9.46 P10, measuring instrument for line values (installed in the cabinet doors) 9.46 P10, measuring instrument for line values (installed in the cabinet doors) Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ●...

  • Page 402: P11, Measuring Instrument For Line Values With Profibus Connection (Installed In The Cabinet Door)

    Options 9.47 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) 9.47 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Availability of option This option is available for the following S120 Cabinet Modules: ●...

  • Page 403: W01, Partially Redundant Cooling Unit With 2 Pumps

    Options 9.48 W01, partially redundant cooling unit with 2 pumps 9.48 W01, partially redundant cooling unit with 2 pumps Availability of option This option is available for the following S120 Cabinet Modules: ● Heat Exchanger Modules Description With option W01 two redundant pumps with two dirt traps are installed in the system. The pumps, which operate alternating, pump the hot coolant of the internal deionized water circuit into the plate-type heat exchanger and there is called by the raw water of the plant- side cooling circuit.

  • Page 404: Y11, Factory Assembly Into Transport Units

    Options 9.50 Y11, factory assembly into transport units 9.50 Y11, factory assembly into transport units Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ●...

  • Page 405: Index

    Index " "Main contactor" checkback contact, 380 Basic Line Connection Modules, 28 Cable routing, 94 Connection example, 133 Description, 132 DRIVE-CLiQ connections and signal cables, 99 Accessory kit Integration, 133 Original roof screws, 56 Options, 142 Active Interface Modules Parallel connection to increase power rating, 136 LEDs, 277 PROFIBUS or PROFINET connection to the Control Active Line Connection Modules, 29...
  • Page 406 Index LEDs, 272 CU320-2 DP, 346 MAC address, 288 CU320-2 PN, 360 Mounting, 289 Current transformer upstream of main breaker, 384 Option G33, 287 Cylindrical fuses, 255 PROFINET, 287 Center of gravity of the cabinet, 54 Certification, 7 Checklist D14, 283 Electrical installation, 66 DC busbar, 77, 398 Mechanical installation, 45...
  • Page 407 Index Frame size GXL, replacing, 239 Infeed Frame size HXL, replacing, 242 Auxiliary power supply system, 85 Frame size JXL, replacing, 245 Installation site, 47 Electrostatic sensitive devices, 21 Insulation monitoring, 389 EMC shield bus, 396 Internet addresses, 7 EMERGENCY OFF pushbutton, 386 IP21, 48 EMERGENCY OFF pushbutton installed in the cabinet IP23, IP43, 48...
  • Page 408 Index SMC10 Sensor Module, 278 Parallel connection to increase power rating, 172 SMC20 Sensor Module, 278 PROFIBUS or PROFINET connection to the Control SMC30 Sensor Module, 279 Unit, 107 Terminal Module TM54F, 280 Safe Brake Adapter SBA 230 V AC, 112 TM150, 282 Signal cables to the SMC10/20/30 Sensor TM31, 280...
  • Page 409 Index L21, 380 PROFINET L22, 382 CBE20 Communication Board, 287 L25, 382 PROFINET interface, 365 L40, 383 L41, 384 L45, 386 L50, 387 Quick-release couplings for water hoses, 397 L55, 388 L87, 389 M06, 392 M07, 393 M23, M43, M55, 394 Rating plate, 260 M26, M27, 395 Raw water connection from the bottom, 403...
  • Page 410 Serial interface (RS232), 316, 353, 365 Basic Line Connection Modules, 144 Servicing, 206 Heat Exchanger Modules, 201 Shipping and handling indicators, 50 SINAMICS S120 Cabinet Modules, 34 Shock indicator, 50 Technical support, 6 Tilt indicator, 50 Temperature sensor, 303 Shock indicator, 50...
  • Page 411 Index X530, 301 X531, 327, 334 W01, 403 X540, 304 W20, 403 X541, 305 X542, 306 X6, 195 X60 (line current transformer), 385 X1, 195 X100, 349, 363 Active Line Connection Module, 83 Basic Line Connection Module, 83 Y11, 404 X101, 349, 363 X102, 349, 363 X103, 349, 363...

Table of Contents