Page 1 (217) 352-9330 | Click HERE Find the Siemens 6SL3120-2TE21-0AA3 at our website:...
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Page 4 ___________________ Booksize Power Units Preface Fundamental safety ___________________ instructions ___________________ System overview SINAMICS ___________________ Line connection and line-side power components S120 ___________________ Booksize Power Units Line Modules Booksize Line Modules Booksize ___________________ Compact Manual ___________________ Motor Modules Booksize ___________________ Motor Modules Booksize Compact ___________________ DC link components...
Page 5 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 6: Preface
My Documentation Manager Under the following link there is information on how to create your own individual documentation based on Siemens' content, and adapt it for your own machine documentation: http://www.siemens.com/mdm Training...
Page 7 Preface SINAMICS You can find information on SINAMICS at: http://www.siemens.com/sinamics. Usage phases and their documents/tools (as an example) Table 1 Usage phases and the available documents/tools Usage phase Document/tool Orientation SINAMICS S Sales Documentation Planning/configuration SIZER Engineering Tool • Configuration Manuals, Motors •...
Page 8 EC Declaration of Conformity The EC Declarations of Conformity for the machinery directive can be found on the Internet http://support.automation.siemens.com/WW/view/de/21901735/67385845 Alternatively, you can contact the Siemens office in your region in order to obtain the EC Declaration of Conformity. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 9 The final statement regarding compliance with the standard is given by the respective label attached to the individual unit. Spare parts Spare parts are available on the Internet at: http://support.automation.siemens.com/WW/view/de/16612315 Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 10 Test certificates for functional safety functions ("Safety Integrated") can be found at: http://support.automation.siemens.com An up-to-date list of currently certified components is also available on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact. Grounding symbols...
Page 11 Preface Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 12: Table Of Contents
Table of contents Preface ..............................5 Fundamental safety instructions ......................25 General safety instructions ......................25 Safety instructions for electromagnetic fields (EMF) ..............28 Handling electrostatic sensitive devices (ESD) ................29 Industrial security ......................... 29 Residual risks of power drive systems ..................30 System overview ...........................
Page 13 Table of contents 3.7.4.3 Dimension drawings ........................71 3.7.4.4 Technical data ..........................75 3.7.5 Basic Line Filter for Basic Line Modules ..................76 3.7.5.1 Description ..........................76 3.7.5.2 Interface description ........................77 3.7.5.3 Dimension drawings ........................78 3.7.5.4 Technical specifications ......................80 3.7.6 Basic Line Filter for Smart Line Modules ..................
Page 14 Table of contents 3.11.2 Operating line connection components on the line supply ............139 3.11.3 Operation of the line connection components via a transformer ..........140 3.11.3.1 Safety instructions for line connection components..............140 3.11.3.2 Line supply connection conditions for Line Modules ..............141 3.11.3.3 Dimensioning an isolating transformer / autotransformer for several loads ......
Page 15 Table of contents 4.4.6 Mounting............................ 209 4.4.7 Technical data ........................... 212 4.4.7.1 Characteristics .......................... 214 Active Line Modules Liquid Cooled ................... 217 4.5.1 Description ..........................217 4.5.2 Interface description ........................218 4.5.2.1 Overview ........................... 218 4.5.2.2 X1 line connection ........................219 4.5.2.3 X21 EP terminals ........................
Page 16 Table of contents 4.8.1 Description ..........................274 4.8.2 Safety instructions for Smart Line Modules Booksize..............274 4.8.3 Interface description ........................276 4.8.3.1 Overview ............................ 276 4.8.3.2 X1 line connection ........................279 4.8.3.3 X21 EP terminals ........................281 4.8.3.4 X22 digital inputs ........................284 4.8.3.5 X24 24 V terminal adapter ......................
Page 17 Table of contents Line Modules Booksize Compact ......................345 Smart Line Modules Booksize Compact ................... 345 5.1.1 Description ..........................345 5.1.2 Safety instructions for Smart Line Modules Booksize Compact ..........345 5.1.3 Interface description ........................350 5.1.3.1 Overview ........................... 350 5.1.3.2 X1 line connection ........................
Page 18 Table of contents 6.3.7 Technical data ..........................423 6.3.7.1 Single Motor Modules ........................ 423 6.3.7.2 Double Motor Modules ....................... 426 6.3.7.3 Characteristics ........................... 427 6.3.8 Technical data for Motor Modules Booksize with 300% overload ..........431 6.3.8.1 Single Motor Modules (300% overload) ..................431 6.3.8.2 Characteristics for Motor Modules Booksize with 300% overload ..........
Page 19 Table of contents Meaning of LEDs ........................499 Dimension drawings ........................500 Mounting............................ 503 Technical data ........................... 505 7.8.1 Single Motor Modules ....................... 505 7.8.2 Double Motor Modules ......................506 7.8.3 Characteristics .......................... 508 DC link components ..........................513 Safety instructions for DC link components ................513 Braking Module Booksize ......................
Page 20 Table of contents 8.4.6 Connection to the Basic Line Module 100 kW ................550 Capacitor Module ........................552 8.5.1 Description ..........................552 8.5.2 Safety instructions for Capacitor Modules ................. 552 8.5.3 Interface description ........................553 8.5.3.1 Overview ............................ 553 8.5.4 Dimension drawing ........................
Page 21 Table of contents 10.2.6 Installation ..........................609 10.2.7 Electrical connection ......................... 611 10.2.7.1 Connecting signaling contact X3 ....................612 10.2.7.2 Connecting power cables (using the VPM 200 Dynamik as an example) ........ 613 10.2.8 Technical data ........................... 616 Accessories ............................617 11.1 Shield connecting plates for power supply and motor cables ...........
Page 22 Table of contents 11.5.7 Technical specifications ......................678 11.6 DRIVE-CLiQ cabinet bushings ....................679 11.6.1 Description ..........................679 11.6.2 Interface description ........................680 11.6.2.1 Overview ............................ 680 11.6.3 Dimension drawings ........................681 11.6.4 Mounting ............................ 682 11.6.4.1 DRIVE-CLiQ cabinet bushing for cables with RJ45 connectors ..........682 11.6.4.2 DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket ..........
Page 23 Table of contents 12.8 Connection systems ........................731 12.8.1 DRIVE-CLiQ signal cables ......................731 12.8.1.1 Overview ........................... 731 12.8.1.2 DRIVE-CLiQ signal cables without 24 V DC cores ..............732 12.8.1.3 DRIVE-CLiQ signal cables MOTION-CONNECT with RJ45 connectors ........732 12.8.1.4 DRIVE-CLiQ signal cables MOTION-CONNECT with RJ45 plug and M12 socket ....733 12.8.1.5 Comparison of DRIVE-CLiQ signal cables ................
Page 24 Table of contents 12.13.10 Typical power losses for Motor Modules ................... 793 Cooling circuit and coolant properties ....................795 13.1 Cooling circuit requirements ...................... 795 13.1.1 Technical cooling circuits ......................795 13.1.2 Cooling system requirements ....................796 13.1.3 Cooling circuit configuration ....................... 797 13.1.4 Installation ..........................
Page 25 Table of contents Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 26: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
Page 27 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
Page 28 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than approx.
Page 29: Safety Instructions For Electromagnetic Fields (Emf)
Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.
Page 30: Handling Electrostatic Sensitive Devices (Esd)
Note Industrial security Siemens provides automation and drive products with industrial security functions that support the secure operation of plants or machines. They are an important component in a holistic industrial security concept. With this in mind, our products undergo continuous development.
Page 31: Residual Risks Of Power Drive Systems
• Keep the software up to date. Information and newsletters can be found at: http://support.automation.siemens.com • Incorporate the automation and drive components into a state-of-the-art, integrated industrial security concept for the installation or machine. For more detailed information, go to: http://www.siemens.com/industrialsecurity...
Page 32 Fundamental safety instructions 1.5 Residual risks of power drive systems 2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter, e.g.: –...
Page 33 Fundamental safety instructions 1.5 Residual risks of power drive systems Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 34: System Overview
System overview Field of application SINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry. ● Complex single drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems ●...
Page 35: Platform Concept And Totally Integrated Automation
System overview 2.2 Platform Concept and Totally Integrated Automation Depending on the application, the SINAMICS range offers the ideal variant for any drive task. ● SINAMICS G is designed for standard applications with induction motors. These applications have less stringent requirements regarding the dynamic performance of the motor speed.
Page 36 System overview 2.2 Platform Concept and Totally Integrated Automation Figure 2-2 SINAMICS as part of the Siemens modular automation system Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 37: Introduction
System overview 2.3 Introduction Introduction Figure 2-3 SINAMICS S120 system overview Modular system for sophisticated drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
Page 38 System overview 2.3 Introduction System architecture with a central Control Unit On the SINAMICS S120, the drive intelligence is combined with closed-loop control functions into Control Units. These units are capable of controlling drives in the vector, servo and V/f modes.
Page 39: Sinamics S120 Components
System overview 2.4 SINAMICS S120 components SINAMICS S120 components Figure 2-4 Overview of SINAMICS S120 components Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 40 System overview 2.4 SINAMICS S120 components System components ● Line-side power components, such as fuses, contactors, reactors, and filters for switching the power supply and meeting EMC requirements. ● Line Modules, which supply power centrally to the DC link ● DC link components (optional), which stabilize the DC link voltage. ●...
Page 41: Overview Of Line Modules
System overview 2.4 SINAMICS S120 components 2.4.1 Overview of Line Modules Line Modules generate a DC voltage from the connected rated voltage that is used to power the Motor Modules. All Basic Line Modules and Active Line Modules as well as the 16 kW, 36 kW, and 55 kW Smart Line Modules are equipped with DRIVE-CLiQ interfaces for communicating with the Control Unit.
Page 42 System overview 2.4 SINAMICS S120 components General characteristics of the Line Modules ● Supply voltage, 3 AC 380 V to 480 V ±10 % (-15 % <1 min), 47 to 63 Hz ● Suitable for TN, TT, and IT supply systems ●...
Page 43 System overview 2.4 SINAMICS S120 components Frequency with which the DC link is precharged The frequency with which the DC link capacitance is precharged via the Line Module is determined using the following formula: The DC link capacitances of the individual components can be taken from the relevant technical data.
Page 44: Overview Of Motor Modules
System overview 2.4 SINAMICS S120 components 2.4.2 Overview of Motor Modules The Motor Modules in the SINAMICS S system in booksize format are inverters. They make the energy from the connected motors' DC link available at an adjusted voltage and with variable frequency.
Page 45 System overview 2.4 SINAMICS S120 components Characteristics of the Motor Modules: ● Single type from 3 A to 200 A ● Double type from 1.7 A to 18 A ● Internal/external air cooling ● Liquid cooling and cold plate cooling ●...
Page 46: System Data
System overview 2.5 System data System data Unless explicitly specified otherwise, the following technical data is valid for components of the SINAMICS S120 booksize drive system. Table 2- 1 Electrical data Line connection voltage 3 AC 380 … 480 V ±10 % (-15 % < 1 min) Line frequency 47 …...
Page 47 System overview 2.5 System data Table 2- 3 Environmental conditions Degree of protection IPXXB acc. to EN 60529, open type according to UL508 Protection class, line supply circuits I (with protective conductor connection) Electronic circuits safety extra-low voltage PELV / SELV Permissible cooling medium temperature (air) and 0°...
Page 48: Derating As A Function Of The Installation Altitude And Ambient Temperature
System overview 2.6 Derating as a function of the installation altitude and ambient temperature Derating as a function of the installation altitude and ambient temperature The Booksize power units are designed for operation at an ambient temperature of 0° C to 40°...
Page 49 System overview 2.6 Derating as a function of the installation altitude and ambient temperature Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 50: Line Connection And Line-Side Power Components
Line connection and line-side power components Introduction The following components should be used to connect a SINAMICS S120 drive line-up in booksize format to the power supply: ● Disconnector unit (for Active Line Modules, Basic Line Modules, Smart Line Modules) ●...
Page 51: Information On The Disconnector Unit
Line connection and line-side power components 3.2 Information on the disconnector unit Figure 3-2 Overview diagram, line connection with line filter and line reactor Information on the disconnector unit Disconnector units for Active Line Modules, Basic Line Modules, and Smart Line Modules A disconnector unit is required for disconnecting the drive line-up from the supply system correctly.
Page 52: Overcurrent Protection By Means Of Line Fuses And Circuit Breakers
Line connection and line-side power components 3.3 Overcurrent protection by means of line fuses and circuit breakers Overcurrent protection by means of line fuses and circuit breakers Line fuses or circuit breakers must be used for cable protection/overcurrent protection. NH, D, and DO type fuses with a gL characteristic or suitable circuit breakers according to IEC 60947 can be used for this purpose.
Page 53 Line connection and line-side power components 3.3 Overcurrent protection by means of line fuses and circuit breakers Table 3- 3 Recommended line fuses and circuit breakers for Smart Line Modules booksize and booksize compact format 5 kW 10 kW 16 kW 36 kW 55 kW fuse...
Page 54: Line Supply Connection Via Residual-Current Devices
Line connection and line-side power components 3.4 Line supply connection via residual-current devices Line supply connection via residual-current devices Selectively tripping, AC/DC-sensitive residual-current devices (type B) can be used in addition to the overcurrent protection devices. Residual-current devices have to be installed if the power supply conditions in terms of short- circuit power and loop impedance at the infeed point are not such that the installed overcurrent protection devices will trip within the prescribed period if a fault occurs.
Page 55 Connecting a residual-current operated circuit breaker Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit-breakers according to EN 61009-1 of the 5SM series (e.g. 5SM3646-5 or 5SM3646-5+5SW3300 with an auxiliary disconnector (1 NC contact / 1 NO contact) for a rated current of 63 A and rated fault current of 0.3 A (see Catalog "BETA Modular Installation Devices - ET B1")).
Page 56: Residual-Current Monitors (Rcm)
Line connection and line-side power components 3.4 Line supply connection via residual-current devices 3.4.2 Residual-current monitors (RCM) Used in conjunction with appropriate circuit breakers, residual-current monitors (RCMs) provide fire and system protection even at high levels of grounding resistance (in TT systems, for example).
Page 57 Line connection and line-side power components 3.4 Line supply connection via residual-current devices Figure 3-4 Connecting a differential current monitoring device Recommendation ● AC/DC-sensitive differential current monitoring device RCMA423-D-2, Bender company, the 230 V supply voltage is tapped using an upstream isolating transformer ●...
Page 58: Overvoltage Protection
Line connection and line-side power components 3.5 Overvoltage protection Overvoltage protection To protect the units against line-side surge voltages, you are advised to install an overvoltage protection device directly at the infeed point (upstream of the main switch). To comply with the requirements of CSA C22.2 No. 14-05, a type VZCA or VZCA2 surge arrester is absolutely mandatory.
Page 59: Line Filters
Line connection and line-side power components 3.7 Line filters Line filters 3.7.1 Safety instructions for line filters WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 25) are not observed, accidents involving severe injuries or death may occur.
Page 60 Line connection and line-side power components 3.7 Line filters WARNING Fire hazard due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances cause overheating with a risk for personnel through smoke development and fire. Damage can still occur on the line filter. •...
Page 61: Overview Of Line Filters
Line connection and line-side power components 3.7 Line filters Note Length of connecting cables The connecting cables between the line filter via the Active Interface Module and the line reactor to the Line Module must be kept as short as possible (max. 10 m). You must use shielded connecting cables, whose cable shields are attached at both ends.
Page 62 Line connection and line-side power components 3.7 Line filters The line filter versions listed below are available for use with Line Modules. Table 3- 4 Overview of line filters Order number Basic Line Filter for Active Line Modules with line reactor 16 kW 6SL3000-0BE21-6DAx 36 kW...
Page 63: Basic Line Filters For Active Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.3 Basic Line Filters for Active Line Modules 3.7.3.1 Description Basic Line Filters for Active Line Modules are designed to attenuate conducted interference emissions in accordance with the specifications contained in the relevant EMC directive. They are mainly effective in the frequency range from 150 kHz to 30 MHz;...
Page 64: Interface Description
Line connection and line-side power components 3.7 Line filters Maximum total cable length = Σ motor cables, mains supply conductor from line filter to Line Module 3.7.3.2 Interface description Overview Figure 3-5 Interface overview, Basic Line Filter for Active Line Modules (example: 16 kW) Either the upper or lower PE screw can be used for the connection.
Page 65: Dimension Drawings
Line connection and line-side power components 3.7 Line filters Line/load connection Table 3- 5 Line and load connection, Basic Line Filter for Active Line Modules 6SL3000-0BE21- 6SL3000-0BE23- 6SL3000-0BE25- 6SL3000-0BE28- 6SL3000-0BE31- 6DAx 6DA1 5DAx 0DAx 2DAx Rated power [kW] Line supply Screw terminals: Screw terminals: Screw terminals:...
Page 66 Line connection and line-side power components 3.7 Line filters Figure 3-7 Dimension drawing of Basic Line Filter for Active Line Modules 36 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 67 Line connection and line-side power components 3.7 Line filters Figure 3-8 Dimension drawing of Basic Line Filter for Active Line Modules 55 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 68: Technical Data
Line connection and line-side power components 3.7 Line filters Figure 3-9 Dimension drawing of Basic Line Filter for Active Line Modules 80 kW and 120 kW, all dimensions in mm and (inches) 3.7.3.4 Technical data Table 3- 6 Technical data of the Basic Line Filter for Active Line Modules with Active Interface Module 6SL3000- 0BE21-6DAx 0BE23-6DA1...
Page 69: Wideband Line Filter For Active Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.4 Wideband Line Filter for Active Line Modules 3.7.4.1 Description Wideband Line Filters for Active Line Modules are mainly effective in the frequency range from 150 kHz to 30 MHz; this is the range relevant to ensure compliance with the appropriate standard.
Page 70: Interface Description
Line connection and line-side power components 3.7 Line filters 3.7.4.2 Interface description Figure 3-10 Interface overview, Wideband Line Filter for Active Line Modules (example: 16 kW) NOTICE Damage caused by overheating as a result of an inadmissible mounting position If the component is not operated in a vertical position with the line supply terminals at the bottom, then the component can be damaged.
Page 71 Line connection and line-side power components 3.7 Line filters Line/load connection Table 3- 7 Line and load connection, Wideband Line Filter for Active Line Modules 6SL3000-0BE21- 6SL3000-0BE23- 6SL3000-0BE25- 6SL3000-0BE28- 6SL3000-0BE31- 6AAx 6AAx 5AAx 0AAx 2AAx Rated power [kW] Line supply Screw terminals: Screw terminals Screw terminals...
Page 72: Dimension Drawings
Line connection and line-side power components 3.7 Line filters 3.7.4.3 Dimension drawings Figure 3-11 Dimension drawing of Wideband Line Filter 16 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 73 Line connection and line-side power components 3.7 Line filters Figure 3-12 Dimension drawing of Wideband Line Filter 36 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 74 Line connection and line-side power components 3.7 Line filters Figure 3-13 Dimension drawing of Wideband Line Filter 55 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 75 Line connection and line-side power components 3.7 Line filters Figure 3-14 Dimension drawing of Wideband Line Filter 80 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 76: Technical Data
Line connection and line-side power components 3.7 Line filters Figure 3-15 Dimension drawing of Wideband Line Filter 120 kW for Active Lines Modules, all dimensions in mm and (inches) 3.7.4.4 Technical data Table 3- 8 Technical data: Wideband Line Filter for Active Line Modules 6SL3000 0BE21-6AAx 0BE23-6AAx...
Page 77: Basic Line Filter For Basic Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.5 Basic Line Filter for Basic Line Modules 3.7.5.1 Description Basic Line Filters for Basic Line Modules are designed to attenuate conducted interference emissions in accordance with the specifications contained in the relevant EMC legislation. They are mainly effective in the frequency range from 150 kHz to 30 MHz;...
Page 78: Interface Description
Line connection and line-side power components 3.7 Line filters 3.7.5.2 Interface description Overview Figure 3-16 Interface overview, Basic Line Filter for Basic Line Modules (example: 40 kW) Either the upper or lower PE screw can be used for the connection. One of the screws remains unused.
Page 79: Dimension Drawings
Line connection and line-side power components 3.7 Line filters Line/load connection Table 3- 9 Line and load connection, Basic Line Filter for Basic Line Modules 6SL3000-0BE21-6DAx 6SL3000-0BE23-6DA1 6SL3000-0BE31-2DAx Rated power [kW] Line supply connection Screw terminals Screw terminals Screw terminals L1, L2, L3 10 mm , 3 pole...
Page 80 Line connection and line-side power components 3.7 Line filters Figure 3-18 Dimension drawing of Basic Line Filter for Basic Line Modules 40 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 81: Technical Specifications
Line connection and line-side power components 3.7 Line filters Figure 3-19 Dimension drawing of Basic Line Filter for Basic Line Modules 100 kW, all data in mm and (inches) 3.7.5.4 Technical specifications Table 3- 10 Technical data for Basic Line Filter for Basic Line Modules 6SL3000- 0BE21-6DAx 0BE23-6DA1...
Page 82: Basic Line Filter For Smart Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.6 Basic Line Filter for Smart Line Modules 3.7.6.1 Description Basic Line Filters for Smart Line Modules are designed to attenuate conducted interference emissions in accordance with the specifications contained in the relevant EMC legislation. They are mainly effective in the frequency range from 150 kHz to 30 MHz;...
Page 83: Interface Description
Line connection and line-side power components 3.7 Line filters 3.7.6.2 Interface description Overview Figure 3-20 Interface overview, Basic Line Filter for Smart Line Modules (example: 36 kW) Either the upper or lower PE screw can be used for the connection. One of the screws remains unused.
Page 84: Dimension Drawings
Line connection and line-side power components 3.7 Line filters Line/load connection Table 3- 11 Line and load connection, Basic Line Filter for Smart Line Modules 6SL3000-0HE15- 6SL3000-0HE21- 6SL3000-0BE21- 6SL3000-0BE23- 6SL3000-0BE25- 0AAx 0AAx 6DAx 6DA1 5DAx Rated power [kW] Line supply Screw terminals Screw terminals Screw terminals...
Page 85 Line connection and line-side power components 3.7 Line filters Figure 3-22 Dimension drawing of Basic Line Filter for Smart Line Modules 16 kW, all data in mm and (inches) Figure 3-23 Dimension drawing of Basic Line Filter for Smart Line Modules 36 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 86: Technical Specifications
Line connection and line-side power components 3.7 Line filters Figure 3-24 Dimension drawing of Basic Line Filter for Smart Line Modules 55 kW, all data in mm and (inches) 3.7.6.4 Technical Specifications Table 3- 12 Technical data for: Basic Line Filter for Smart Line Modules 6SL3000- 0HE15-0AAx 0HE21-0AAx...
Page 87: Line Reactors
Line connection and line-side power components 3.8 Line reactors Line reactors 3.8.1 Safety instructions for line reactors WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 25) are not observed, accidents involving severe injuries or death may occur.
Page 88 Line connection and line-side power components 3.8 Line reactors NOTICE Damage to the system caused by line reactors that are not permissible Line reactors that are not permissible can damage the Line Modules. Line harmonics that damage/disturb other loads connected to the same line supply can also occur.
Page 89: Overview Of The Line Reactors
Line connection and line-side power components 3.8 Line reactors 3.8.2 Overview of the line reactors Line reactors limit line harmonics to permissible values. For this reason, line reactors should always be used. They must be used in conjunction with Active Line Modules as an energy storage feature for the step-up converter function.
Page 90: Line Reactors For Active Line Modules
Line connection and line-side power components 3.8 Line reactors 3.8.3 Line reactors for Active Line Modules 3.8.3.1 Interface description Overview Figure 3-25 Interface overview, HFD line reactor 16 kW Figure 3-26 Interface overview, HFD line reactor 36 kW Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 91 Line connection and line-side power components 3.8 Line reactors Figure 3-27 Interface overview, HFD line reactor 55 kW Figure 3-28 Interface overview, HFD line reactor 80 kW Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 92 Line connection and line-side power components 3.8 Line reactors Figure 3-29 Interface overview, HFD line reactor 120 kW Line/load connection Table 3- 14 Connection of HFD line reactors Order number 6SL3000-0DE21- 6SL3000-0DE23- 6SL3000-0DE25- 6SL3000-0DE28- 6SL3000-0DE31- 6AAx 6AAx 5AAx 0AAx 2AAx Power [kW] Line supply Screw terminal...
Page 93: Dimension Drawings
Line connection and line-side power components 3.8 Line reactors 3.8.3.2 Dimension drawings ① Terminal arrangement ② Warning label Figure 3-30 Dimension drawing of HFD line reactor 16 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 94 Line connection and line-side power components 3.8 Line reactors ① Terminal arrangement ② Warning label Figure 3-31 Dimension drawing of HFD line reactor 36 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 95 Line connection and line-side power components 3.8 Line reactors ① Terminal arrangement Figure 3-32 Dimension drawing of HFD line reactor 55 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 96 Line connection and line-side power components 3.8 Line reactors ① End retainers ② Terminal arrangement ③ Warning label Figure 3-33 Dimension drawing of HFD line reactor 80 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 97 Line connection and line-side power components 3.8 Line reactors ① Transport eyebolts 10 x 25 mm (0.39 x 0.98 inch) ② Terminal arrangement ③ Warning label Figure 3-34 Dimension drawing of HFD line reactor 120 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 98: Technical Data
Line connection and line-side power components 3.8 Line reactors 3.8.3.3 Technical data Table 3- 15 Technical data for HFD line reactors 6SL3000– 6SL3000– 6SL3000– 6SL3000– 6SL3000- 0DE21- 0DE23- 0DE25- 0DE28- 0DE31- Unit 6AAx 6AAx 5AAx 0AAx 2AAx Power Rated current Power loss (see power loss tables)
Page 99: Damping Resistor For Hfd Line Reactors
Line connection and line-side power components 3.8 Line reactors 3.8.4 Damping resistor for HFD line reactors 3.8.4.1 Description Using a damping resistor In some systems, oscillations can be generated which place an impermissibly high strain on the insulation systems of the motors and converters involved. Connecting a damping resistor to the additional winding of the HFD line reactor is an effective means of damping just such system oscillations.
Page 100: Dimension Drawings
Line connection and line-side power components 3.8 Line reactors 3.8.4.3 Dimension drawings Figure 3-35 300 W damping resistor for HFD line reactors, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 101 Line connection and line-side power components 3.8 Line reactors Figure 3-36 800 W damping resistor for HFD line reactors, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 102 Line connection and line-side power components 3.8 Line reactors Figure 3-37 1500 W damping resistor for HFD line reactors, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 103: Technical Data
Line connection and line-side power components 3.8 Line reactors 3.8.4.4 Technical data Together with the HFD line reactor, an external resistor must be used for damping purposes (refer to Chapter Wiring with the HFD line reactor (Page 103)). Table 3- 16 Technical data for HFD damping resistors Order number 6SN1113-1AA00-0DAx...
Page 104: Wiring With The Hfd Line Reactor
Line connection and line-side power components 3.8 Line reactors 3.8.4.5 Wiring with the HFD line reactor Figure 3-38 Wiring the HFD line reactor with a damping resistor Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 105: Line Reactors For Basic Line Modules
Line connection and line-side power components 3.8 Line reactors 3.8.5 Line reactors for Basic Line Modules 3.8.5.1 Interface description Overview Figure 3-39 Interface overview, line reactor for Basic Line Modules (20 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 106 Line connection and line-side power components 3.8 Line reactors Figure 3-40 Interface overview, line reactor for Basic Line Modules (40 kW) Figure 3-41 Interface overview, line reactor for Basic Line Modules (100 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 107 Line connection and line-side power components 3.8 Line reactors Line/load connection Table 3- 17 Line and load connection line reactors for Basic Line Modules 6SL3000-0CE22-0AAx 6SL3000-0CE24-0AAx 6SL3000-0CE31-0AAx Power 20 kW 40 kW 100 kW Line supply connection Screw terminals Screw terminals Copper busbars with 8.5 mm 1U1, 1V1, 1W1 10 mm...
Page 108: Dimension Drawings
Line connection and line-side power components 3.8 Line reactors 3.8.5.2 Dimension drawings Figure 3-42 Dimension drawing of line reactor for Basic Line Module 20 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 109 Line connection and line-side power components 3.8 Line reactors Figure 3-43 Dimension drawing of line reactor for Basic Line Module 40 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 110 Line connection and line-side power components 3.8 Line reactors Figure 3-44 Dimension drawing of line reactor for Basic Line Module 100 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 111: Technical Data
Line connection and line-side power components 3.8 Line reactors 3.8.5.3 Technical data Table 3- 18 Technical data of line reactors for the Basic Line Modules 6SL3000-0CE22-0AAx 6SL3000-0CE24-0AAx 6SL3000-0CE31-0AAx Unit Power Rated current Power loss (see power loss tables (Page 781)) Weight 11.2 21.7...
Page 112: Line Reactors For Smart Line Modules
Line connection and line-side power components 3.8 Line reactors 3.8.6 Line reactors for Smart Line Modules 3.8.6.1 Interface description Figure 3-45 Interface overview, line reactors for Smart Line Modules (example: 36 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 113 Line connection and line-side power components 3.8 Line reactors Figure 3-46 Interface overview, line reactors for Smart Line Modules (example: 55 kW) Line/load connection Table 3- 19 Line and load connection line reactors for Smart Line Modules 6SL3000-0CE15- 6SL3000-0CE21- 6SL3000-0CE21- 6SL3000-0CE23- 6SL3000-0CE25- 0AAx...
Page 114: Dimension Drawings
Line connection and line-side power components 3.8 Line reactors 3.8.6.2 Dimension drawings Figure 3-47 Dimension drawing of line reactor for Smart Line Modules 5 kW and 10 kW Table 3- 20 Dimensions of line reactors for Smart Line Modules (5 kW and 10 kW) Order number B [mm] b [mm]...
Page 115 Line connection and line-side power components 3.8 Line reactors Figure 3-48 Dimension drawing of line reactor for Smart Line Module 16 kW Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 116 Line connection and line-side power components 3.8 Line reactors Figure 3-49 Dimension drawing of line reactor for Smart Line Module 36 kW Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 117: Technical Data
Line connection and line-side power components 3.8 Line reactors Figure 3-50 Dimension drawing of line reactor for Smart Line Module 55 kW, all dimensions in mm and (inches) 3.8.6.3 Technical data Table 3- 21 Technical data of line reactors for the Smart Line Module 6SL3000- 6SL3000- 6SL3000-...
Page 118: Active Interface Modules Internal Air Cooling
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Active Interface Modules internal air cooling 3.9.1 Description Active Interface Modules are line-side interfaces for the Active Line Modules. They contain the following functional units: ● Line reactors ●...
Page 119: Safety Instructions For Active Interface Modules
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.2 Safety instructions for Active Interface Modules WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 25) are not observed, accidents involving severe injuries or death may occur.
Page 120 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling WARNING Danger to life through electric shock due to unconnected cable shields Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. • As a minimum, connect cable shields and the cores of power cables that are not used (e.g.
Page 121: Interface Description
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.3 Interface description 3.9.3.1 Overview Figure 3-51 Interface overview, Active Interface Module 16 kW Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 122 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-52 Interface overview, Active Interface Module 36 kW Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 123 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-53 Interface overview, Active Interface Module 55 kW Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 124: Line/Load Connection
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-54 Interface overview, Active Interface Module 80 kW and 120 kW 3.9.3.2 Line/load connection Table 3- 22 Line and load connection Active Interface Module 6SL3100-0BE21- 6SL3100-0BE23- 6SL3100-0BE25- 6SL3100-0BE28- 6SL3100-0BE31-...
Page 125: X121 Temperature Sensor And Fan Control
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Note The connection terminals of the 36 kW Active Interface Module are only certain to be safe from touch protection according to EN 60529 if cables with a minimum cross-section of 25 mm²...
Page 126: Connection Example
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Note The two "+" and "M" terminals are jumpered in the connector. This ensures the supply voltage is looped through. 3.9.4 Connection example Digital output (DO), controlled by the Control Unit Figure 3-55 Connection example: Active Interface Module Booksize Power Units...
Page 127: Dimension Drawings
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.5 Dimension drawings Figure 3-56 Dimension drawing of Active Interface Module 16 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 128 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-57 Dimension drawing of Active Interface Module 36 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 129 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-58 Dimension drawing of Active Interface Module 55 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 130 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-59 Dimension drawing of Active Interface Module 80 kW and 120 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 131: Installation
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.6 Installation The Active Interface Modules are designed for installation in the control cabinet. The Active Interface Modules should if possible be mounted directly next to the Active Line Module. ①...
Page 132 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling ① Mounting panel ② M6 screws, Torx T30 (not hexagon-head screws) Figure 3-61 Installation of 36 kW Active Interface Module Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 133 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling ① Mounting panel ② Washer ③ M6 screws, Torx T30 (not hexagon-head screws) Figure 3-62 Installation of 55 kW Active Interface Module Tightening torque for all screws: 6 Nm Table 3- 25 Protective conductor connection Active Interface Module...
Page 134: Operation On An Isolated-Neutral System (It System)
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.7 Operation on an isolated-neutral system (IT system) IT system In IT systems, all live parts are isolated from ground, or one point is connected to ground through an impedance.
Page 135: Electrical Tests
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Remove the connection bracket to the Withdraw the connection bracket. Connection bracket for the noise suppression capacitor using a interference-suppression capacitor Tx25 screwdriver Note Installing the connection bracket for the interference-suppression capacitor For operation in other line supplies, the connection bracket must be reinstalled and fixed with a tightening torque of 1.8 Nm.
Page 136: Technical Data
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.9 Technical data Table 3- 27 Technical data Active Interface Module 6SL3100- 0BE21-6ABx 0BE23-6ABx 0BE25-5ABx 0BE28-0ABx 0BE31-2ABx 16 kW 36 kW 55 kW 80 kW 120 kW rated Current requirement of 0,25...
Page 137: Combining Line Reactors And Line Filters
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 138: Line Connection Variants
Line connection and line-side power components 3.11 Line connection variants 3.11 Line connection variants 3.11.1 Ways of connecting the line supply A distinction is made between the following line connection versions: ● Line connection components to be directly connected to the line supply ●...
Page 139 Line connection and line-side power components 3.11 Line connection variants Note Permissible line supplies In combination with the drive system, the motors are generally approved for operation on TN and TT systems with grounded neutral point and on IT systems. WARNING Fire hazard for the motor due to overload of the insulation There is higher stress on the motor insulation through a ground fault in an IT system or...
Page 140: Operating Line Connection Components On The Line Supply
Line connection and line-side power components 3.11 Line connection variants 3.11.2 Operating line connection components on the line supply The SINAMICS S Booksize converter system is rated for direct operation on TN, TT, and IT line supply systems with a rated voltage of 380 V 3 AC to 480 V 3 AC. Figure 3-65 Direct operation on the line supply Booksize Power Units...
Page 141: Operation Of The Line Connection Components Via A Transformer
Line connection and line-side power components 3.11 Line connection variants 3.11.3 Operation of the line connection components via a transformer 3.11.3.1 Safety instructions for line connection components NOTICE Destruction or damage to additional loads as a result of undesirable line harmonics Line harmonics can occur if line filters that differ from those listed in this Manual are used.
Page 142: Line Supply Connection Conditions For Line Modules
Line connection and line-side power components 3.11 Line connection variants 3.11.3.2 Line supply connection conditions for Line Modules Table 3- 28 Line supply connection conditions for Line Modules Module Description Basic Line Module Operation on line supplies from S ≥ 30 Kline Smart Line Module Operation on line supplies from S...
Page 143: Dimensioning An Isolating Transformer / Autotransformer For Several Loads
Line connection and line-side power components 3.11 Line connection variants 3.11.3.3 Dimensioning an isolating transformer / autotransformer for several loads A SINAMICS Line Module and other loads/machines should be connected via an isolating transformer / autotransformer (matching transformer) to the line supply. The following diagram shows the connection using an isolating transformer as an example.
Page 144 Line connection and line-side power components 3.11 Line connection variants An isolating transformer / autotransformer (matching transformer) must be dimensioned for the total of all loads connected to it. The apparent power required for the Line Modules must be determined and added as indicated in table "Transformer configuration instructions". If the transformer is underdimensioned (S or S ), this can lead to increased line voltage dips and...
Page 145 Line connection and line-side power components 3.11 Line connection variants Special case: When operating with only one supply at a transformer, the values may be reduced by the factor 0.73. ≥ 0.73 • 70 • P (for Active Line Module and Smart Line Module) K line ≥...
Page 146 Line connection and line-side power components 3.11 Line connection variants Rated power of the used Required rated power of the Required short-circuit Minimum system fault level isolating transformer / voltage U required Active Module P autotransformer (70 • P Kline (1.27 •...
Page 147 Line connection and line-side power components 3.11 Line connection variants > S ⇒ S is decisive. The matching transformer requires a rated power S of 21 kVA for a short-circuit voltage u of 1%. Example 3: If S is smaller, the transformer must be stronger. K plant matching transformer = 3%, = 3,000 kVA...
Page 148: Operating Line Connection Components Via An Autotransformer
Line connection and line-side power components 3.11 Line connection variants 3.11.3.4 Operating line connection components via an autotransformer An autotransformer can be used to adapt the voltage in the range up to 3-ph. 480 VAC +10%. DANGER Danger to life due to electric shock in the event that an isolating transformer is not used At high voltages an isolating transformer must be used in order to implement protective separation.
Page 149 Line connection and line-side power components 3.11 Line connection variants Figure 3-67 Operation of a Line Module via an autotransformer Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 150: Operating Line Connection Components Via An Isolating Transformer
Line connection and line-side power components 3.11 Line connection variants 3.11.3.5 Operating line connection components via an isolating transformer An isolating transformer converts the line supply type of the plant or system (e.g. IT system) to a TN system. Additional voltage adaptation to the permissible voltage tolerance range is possible.
Page 151 Line connection and line-side power components 3.11 Line connection variants Figure 3-68 Operation of a Line Module via an isolating transformer Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 152: Line Modules Booksize
Line Modules Booksize Safety instructions for Line Modules Booksize WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 25) are not observed, accidents involving severe injuries or death may occur.
Page 153 This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock.
Page 154 Line Modules Booksize 4.1 Safety instructions for Line Modules Booksize WARNING Danger to life through electric shock due to missing DC link side covers There is a danger of an electric shock through contact when the side covers of the DC link are missing.
Page 155 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 156 Line Modules Booksize 4.1 Safety instructions for Line Modules Booksize Special features for Line Modules with external air cooling Note Component failure due to the pollution of external heat sinks For components with external air cooling, the fan and the heat sinks can accumulate a lot of pollution.
Page 157: Active Line Modules With Internal Air Cooling
Line Modules Booksize 4.2 Active Line Modules with internal air cooling Active Line Modules with internal air cooling 4.2.1 Description Active Line Modules generate a constant, regulated DC voltage in the DC link from the 3- phase line supply voltage that supplies the connected Motor Modules with power. This ensures that they are not influenced by line voltage fluctuations.
Page 158: Interface Description
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.2 Interface description 4.2.2.1 Overview Figure 4-1 Interface overview, Active Line Module with internal air cooling (example: 16 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 159: X1 Line Connection
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.2.2 X1 line connection Table 4- 1 X1: Line connection for Active Line Modules 16 kW Terminal Technical data Max. connectable cross-section: 10 mm Type: Screw terminal 6 (Page 755) Tightening torque: 1.5 …...
Page 160: X12 Fan Connection
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.2.3 X12 fan connection Active Line Modules 80 kW and 120 kW are equipped with an interface for connecting the sub-chassis fan. The interface is located on the underside of the Line Module. Table 4- 3 X12 fan connection Terminal...
Page 161 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Terminals X21.3 and X21.4 WARNING Danger to life when live parts are touched when terminals X21.3 and X21.4 are connected For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4.
Page 162: X24 24 V Terminal Adapter
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.2.5 X24 24 V terminal adapter Table 4- 5 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 163: Connection Example
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.3 Connection example Figure 4-2 Example connection of Active Line Module Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 164: Meaning Of Leds
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.4 Meaning of LEDs Table 4- 7 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 165: Dimension Drawings
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.5 Dimension drawings Figure 4-3 Dimension drawing of 16 kW Active Line Module with internal air cooling, all dimensions in mm and (inches) Note The shield connecting plate is supplied as standard with a 100 mm Line Module. For more information, see Chapter Shield connecting plates for power supply and motor cables (Page 617).
Page 166 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Figure 4-4 Dimension drawing of 36 kW and 55 kW Active Line Modules with internal air cooling (example, 36 kW), all dimensions in mm and (inches) Table 4- 8 Dimensions of 36 kW and 55 kW Active Line Modules with internal air cooling Active Line Module Order number...
Page 167 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Figure 4-5 Dimension drawing of 80 kW and 120 kW Active Line Modules with internal air cooling, all dimensions in mm and (inches) Table 4- 9 Dimensions of 80 kW and 120 kW Active Line Modules with internal air cooling Active Line Module Order number B [mm] (inches)
Page 168 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Figure 4-6 Dimension drawing of fan for 80 kW and 120 kW Active Line Modules with internal air cooling, all dimensions in mm and (inches) Note The fans for the 80 kW and 120 kW Active Line Modules are included in the scope of delivery.
Page 169: Installation
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.6 Installation Active Line Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ① Control cabinet panel/mounting panel ②...
Page 170 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Installing the sub-chassis fan Figure 4-8 Mounting the fan for Active Line Modules 80 kW and 120 kW 1. Fix the fan with M6 screws (tightening torque: 6 Nm). 2.
Page 171: Technical Data
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.7 Technical data Table 4- 10 Technical data of Active Line Modules Internal air cooling 6SL3130– 7TE21–6AAx 7TE23–6AAx 7TE25–5AAx 7TE25–5AA3 + Active Interface Module Rated power Infeed Rated power (S1) kW (P Infeed power (S6 - 40 %) kW (P...
Page 172 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Internal air cooling 6SL3130– 7TE21–6AAx 7TE23–6AAx 7TE25–5AAx 7TE25–5AA3 + Active Interface Module Rated power Circuit breaker See Section Overcurrent protection using line fuses and circuit (IEC 60947 and UL) breakers (Page 51) Rated short-circuit current SCCR...
Page 173 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Internal air cooling 6SL3130– 7TE28–0AAx 7TE31–2AAx Rated power DC link currents Rated DC link current: for 600 V: DC link current: for 600 V DC; for S6 - 40 % for 600 V DC;...
Page 174: Characteristics
Line Modules Booksize 4.2 Active Line Modules with internal air cooling 4.2.7.1 Characteristics Rated duty cycles for Active Line Modules Figure 4-9 Rated duty cycles for Active Line Modules (exception: not applicable for 55 kW Active Line Module with Active Interface Module) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 175 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Rated duty cycles for Active Line Modules with Active Interface Modules Figure 4-10 Load cycles for 55 kW Active Line Modules with Active Interface Module Figure 4-11 Peak load cycle with initial load for 55 kW Active Line Modules with Active Interface Module Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 176 Line Modules Booksize 4.2 Active Line Modules with internal air cooling Derating characteristics Note For additional information, see chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 4-12 Output current as a function of the ambient temperature Figure 4-13 Output current as a function of the installation altitude Booksize Power Units...
Page 177: Active Line Modules With External Air Cooling
Line Modules Booksize 4.3 Active Line Modules with external air cooling Active Line Modules with external air cooling 4.3.1 Description The Motor Modules are connected to the power supply network via the Active Line Modules with external air cooling which provide the Motor Modules with a constant DC link voltage. This ensures that they are not influenced by line voltage fluctuations.
Page 178: Interface Description
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.2 Interface description 4.3.2.1 Overview Figure 4-14 Interface overview, Active Line Module with external air cooling (example: 16 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 179: X1 Line Connection
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.2.2 X1 line connection Table 4- 12 X1: Line connection for Active Line Modules 16 kW Terminal Technical data Max. connectable cross-section: 10 mm Type: Screw terminal 6 (Page 755) Tightening torque: 1.5 …...
Page 180: X12 Fan Connection
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.2.3 X12 fan connection Active Line Modules 80 kW and 120 kW are equipped with an interface for connecting the sub-chassis fan. The interface is located on the underside of the Line Module. Table 4- 14 X12 fan connection Terminal...
Page 181 Line Modules Booksize 4.3 Active Line Modules with external air cooling Terminals X21.3 and X21.4 WARNING Danger to life when live parts are touched when terminals X21.3 and X21.4 are connected For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4.
Page 182: X24 24 V Terminal Adapter
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.2.5 X24 24 V terminal adapter Table 4- 16 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 183: Connection Example
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.3 Connection example Figure 4-15 Example connection of Active Line Module Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 184: Meaning Of Leds
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.4 Meaning of LEDs Table 4- 18 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 185: Dimension Drawings
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.5 Dimension drawings Figure 4-16 Dimension drawing of 16 kW Active Line Module with external air cooling, all dimensions in mm and (inches) Table 4- 19 Dimensions of 16 kW Active Line Module with external air cooling Active Line Module Order number B [mm] (inches) b [mm] (inches)
Page 186 Line Modules Booksize 4.3 Active Line Modules with external air cooling Figure 4-17 Dimension drawing of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with external air cooling (example 36 kW), all dimensions in mm and (inches) Table 4- 20 Dimensions of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with external air cooling Active Line...
Page 187 Line Modules Booksize 4.3 Active Line Modules with external air cooling Figure 4-18 Dimension drawing of fan for 80 kW and 120 kW Active Line Modules with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 188: Mounting
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.6 Mounting ① Mounting plate with openings for mounting ② M6 studs ③ M6 nut ④ Spring washer ⑤ Washer ⑥ Fan assembly Figure 4-19 Mounting an Active Line Module with external air cooling (example: 36 kW) Tightening torques: ●...
Page 189 Line Modules Booksize 4.3 Active Line Modules with external air cooling Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz, Germany e-mail: cc.cabinetcooling.aud@siemens.com...
Page 190 Line Modules Booksize 4.3 Active Line Modules with external air cooling ① Insert plate or mounting plate ② Cross-piece ③ Reinforcing bracket Figure 4-21 Openings to mount an Active Line Module 300 mm with external air cooling, all data in mm and (inches) Table 4- 21 Dimensions of openings to mount Active Line Modules with external air cooling Component width...
Page 191 Line Modules Booksize 4.3 Active Line Modules with external air cooling ① Insert plate or mounting plate ② Threaded bolts M5 x 28 Figure 4-22 Example of a mounting plate for a drive line-up with external air cooling When mounting it must be ensured that the component's seal is tight throughout. The cross- pieces must have the appropriate stability.
Page 192 Line Modules Booksize 4.3 Active Line Modules with external air cooling ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ ⑥ To comply with degree of protection IP54, the surfaces between the mounting plate and the cabinet strip must be sealed all round.
Page 193 Line Modules Booksize 4.3 Active Line Modules with external air cooling ① Insert plate ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ ⑦ To maintain the degree of protection IP54, the surfaces between the mounting plate and the cabinet strip as well as between the mounting plate and insert plate must be sealed all around.
Page 194: Technical Data
Line Modules Booksize 4.3 Active Line Modules with external air cooling Note If the cooling air requirement is not covered by the filtered fan, the components cannot output their specified power. The filters with filter fan must be regularly checked for dirt and cleaned if necessary. 4.3.7 Technical data Table 4- 22...
Page 195 Line Modules Booksize 4.3 Active Line Modules with external air cooling External air cooling 6SL3131– 7TE21–6AAx 7TE23–6AAx 7TE25–5AAx 7TE25–5AA3 + Active Interface Module Rated power Total power loss 282,8 945,6 945,6 (including electronics losses, see Power loss tables (Page 781)) Max.
Page 196 Line Modules Booksize 4.3 Active Line Modules with external air cooling External air cooling 6SL3131– 7TE28–0AAx 7TE31-2AAx Rated power DC link voltage 510 … 720 Overvoltage trip 820 ± 2 % Undervoltage trip 360 ± 2 % Input currents Rated input current at AC 400 V: Input current at AC 380 V / AC 480 V...
Page 197: Characteristics
Line Modules Booksize 4.3 Active Line Modules with external air cooling 4.3.7.1 Characteristics Rated duty cycles for Active Line Modules Figure 4-25 Rated duty cycles for Active Line Modules (exception: not applicable for 55 kW Active Line Module with Active Interface Module) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 198 Line Modules Booksize 4.3 Active Line Modules with external air cooling Rated duty cycles for Active Line Modules with Active Interface Modules Figure 4-26 Load cycles for 55 kW Active Line Modules with Active Interface Module Figure 4-27 Peak load cycle with initial load for 55 kW Active Line Modules with Active Interface Module Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 199 Line Modules Booksize 4.3 Active Line Modules with external air cooling Derating characteristics Note For additional information, see chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 4-28 Output current as a function of the ambient temperature Figure 4-29 Output current as a function of the installation altitude Booksize Power Units...
Page 200: Active Line Modules With Cold Plate
Line Modules Booksize 4.4 Active Line Modules with cold plate Active Line Modules with cold plate 4.4.1 Description Active Line Modules generate a constant, regulated DC voltage in the DC link from the 3- phase line supply voltage that supplies the connected Motor Modules with power. This ensures that they are not influenced by line voltage fluctuations.
Page 201: Interface Description
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.2 Interface description 4.4.2.1 Overview Figure 4-30 Interface overview, Active Line Module with cold plate (example: 16 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 202: X1 Line Connection
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.2.2 X1 line connection Table 4- 24 X1: Line connection for Active Line Modules 16 kW Terminal Technical data Max. connectable cross-section: 10 mm Type: Screw terminal 6 (Page 755) Tightening torque: 1.5 …...
Page 203: X21 Ep Terminals
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.2.3 X21 EP terminals Table 4- 26 X21 EP terminal / temperature sensor Terminal Designation Technical data + Temp Temperature sensors : KTY 84– 1C130 /PTC /bimetallic switch with NC contact - Temp If an Active Interface Module is used, the temperature input must be connected to the Active Interface Module...
Page 204: X24 24 V Terminal Adapter
Line Modules Booksize 4.4 Active Line Modules with cold plate NOTICE Damage to the drive electronics when switching the line contactor under load When switching the line contactor (type according to the recommended selection) under load, then the contacts will be subject to premature wear. This can cause the contactor to malfunction, with subsequent damage to the drive electronics.
Page 205: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.2.5 X200-X202 DRIVE-CLiQ interfaces Table 4- 28 X200-X202: DRIVE-CLiQ interfaces Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 206: Connection Example
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.3 Connection example Figure 4-31 Connection example: Active Line Module with cold plate Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 207: Meaning Of Leds
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.4 Meaning of LEDs Table 4- 29 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 208: Dimension Drawings
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.5 Dimension drawings Figure 4-32 Dimension drawing of 16 kW Active Line Module with cold plate, all dimensions in mm and (inches) Table 4- 30 Dimensions of 16 kW Active Line Module with cold plate Active Line Module Order number B [mm] (inches)
Page 209 Line Modules Booksize 4.4 Active Line Modules with cold plate Figure 4-33 Dimension drawing of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with cold plate, all dimensions in mm and (inches) Table 4- 31 Dimensions of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with cold plate Active Line Module Order number B [mm] (inches)
Page 210: Mounting
Note the mounting position of the heat-conducting foil (see diagram below). Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 4- 32 Overview of heat-conducting foils Order number...
Page 211 Line Modules Booksize 4.4 Active Line Modules with cold plate Mounting ① External heat sink (air or liquid) ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-34 Mounting an Active Line Module with cold plate on an external heat sink (example: 36 Tightening torques: ●...
Page 212 Line Modules Booksize 4.4 Active Line Modules with cold plate Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz, Germany e-mail: cc.cabinetcooling.aud@siemens.com...
Page 213: Technical Data
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.7 Technical data Table 4- 33 Technical data for Active Line Modules with cold plate cooling Cold plate 6SL3136- 21-6AAx 23-6AAx 25-5AAx 25-5AA3 + 28-0AAx 31-2AAx Active Interface Module Rated power 80 (64) 120 (84) Infeed...
Page 214 Line Modules Booksize 4.4 Active Line Modules with cold plate Cold plate 6SL3136- 21-6AAx 23-6AAx 25-5AAx 25-5AA3 + 28-0AAx 31-2AAx Active Interface Module DC link capacitance Active Line Module μF 1410 1880 1880 2820 3760 Drive line-up, max. μF 20000 20000 20000 20000...
Page 215: Characteristics
Line Modules Booksize 4.4 Active Line Modules with cold plate 4.4.7.1 Characteristics Rated duty cycles for Active Line Modules Figure 4-35 Rated duty cycles for Active Line Modules (exception: not applicable for 55 kW Active Line Module with Active Interface Module) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 216 Line Modules Booksize 4.4 Active Line Modules with cold plate Rated duty cycles for Active Line Modules with Active Interface Modules Figure 4-36 Load cycles for 55 kW Active Line Modules with Active Interface Module Figure 4-37 Peak load cycle with initial load for 55 kW Active Line Modules with Active Interface Module Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 217 Line Modules Booksize 4.4 Active Line Modules with cold plate Derating characteristics Note For additional information, see chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 4-38 Output current as a function of the ambient temperature Figure 4-39 Output current as a function of the installation altitude Booksize Power Units...
Page 218: Active Line Modules Liquid Cooled
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled Active Line Modules Liquid Cooled 4.5.1 Description Active Line Modules generate a constant, regulated DC voltage in the DC link from the 3- phase line supply voltage that supplies the connected Motor Modules with power. This ensures that they are not influenced by line voltage fluctuations.
Page 219: Interface Description
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.2 Interface description 4.5.2.1 Overview Figure 4-40 Interface overview, Active Line Module Liquid Cooled (120 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 220: X1 Line Connection
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.2.2 X1 line connection Table 4- 34 X1 line connection Terminals Technical data Supply voltage: 3 AC 380 V … 480 V, 50 / 60 Hz Threaded bolts M8 / 13 Nm PE connection Threaded hole M8 / 13 Nm For ring cable lugs without insulation...
Page 221 Line Modules Booksize 4.5 Active Line Modules Liquid Cooled Terminals X21.1 and X21.2 When using an Active Interface Module, the temperature output of the Active Interface Module must be connected at terminals X21.1 and X21.2. Terminals X21.3 and X21.4 WARNING Danger to life when live parts are touched when terminals X21.3 and X21.4 are connected For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4.
Page 222: X24 24 V Terminal Adapter
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.2.4 X24 24 V terminal adapter Table 4- 36 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 223: Connection Example
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.3 Connection example Figure 4-41 Example connection of Active Line Module Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 224: Meaning Of Leds
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.4 Meaning of LEDs Table 4- 38 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 225: Dimension Drawing
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.5 Dimension drawing ① Pipe thread ISO 228 G ½ B. Figure 4-42 Dimension drawing of Active 120 kW Line Module Liquid Cooled, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 226: Installation
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.6 Installation ① Mounting surface ② M6 studs ③ Heat sink ④ Washer ⑤ Spring washer ⑥ M6 nut Figure 4-43 Mounting an Active Line Module Liquid Cooled Tightening torques: ● Firstly, tighten the nuts by hand. Tightening torque: 0.5 Nm ●...
Page 227: Technical Data
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled For installation, M6 screw bolts and hexagon nuts/grub screws ISO 7436-M6x40-14 H, property class 8.8 are recommended. The coolant connections are located on the lower side of the components. All connection elements can be accessed using an appropriate tool.
Page 228 Line Modules Booksize 4.5 Active Line Modules Liquid Cooled Liquid Cooled 6SL3135-7TE31-2AA3 Rated power Max. ambient temperature without derating ° C with derating ° C DC link capacitance: Active Line Module μF 3995 Drive line-up, max. μF 20000 Power factor cosϕ...
Page 229: Characteristics
Line Modules Booksize 4.5 Active Line Modules Liquid Cooled 4.5.7.1 Characteristics Rated duty cycles of Active Line Modules Liquid Cooled Figure 4-44 Rated duty cycles of Active Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 230 Line Modules Booksize 4.5 Active Line Modules Liquid Cooled Derating characteristics Note For additional information, see chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 4-45 Output current as a function of the ambient temperature Figure 4-46 Output current as a function of the coolant temperature Booksize Power Units...
Page 231 Line Modules Booksize 4.5 Active Line Modules Liquid Cooled Figure 4-47 Output current as a function of the installation altitude Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 232: Basic Line Modules With Internal Air Cooling
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Basic Line Modules with internal air cooling 4.6.1 Description The Basic Line Modules generate a non-regulated DC voltage, which matches the rectified line input voltage, from the 3-phase line voltage and feed this DC voltage into the DC link. One Basic Line Module can supply one or more Motor Modules with power via the DC link.
Page 233: Interface Description
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.2 Interface description 4.6.2.1 Overview Figure 4-48 Interface overview, Basic Line Module with internal air cooling (example: 20 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 234: X1 Line Connection
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.2.2 X1 line connection Table 4- 40 X1: Line supply connection for Basic Line Modules 20 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Max.
Page 235: X2 Braking Resistor Connection
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Table 4- 42 X1: Line supply connection for Basic Line Modules 100 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Threaded bolts M8 Max.
Page 236: X21 Ep Terminals
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Table 4- 45 Braking resistors with a thermostatic switch for 20 kW and 40 kW Basic Line Modules Braking resistor R in Ω in kW 4 x P in kW in kW 6SE7018-0ES87-2DC0 1,25...
Page 237 Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Terminals X21.1 and X21.2 NOTICE Risk of the resistor overheating if the temperature switch is not connected If the temperature switch is not connected, this can cause the resistor to overheat. •...
Page 238: X24 24 V Terminal Adapter
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.2.5 X24 24 V terminal adapter Table 4- 47 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 239: Connection Examples
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.3 Connection examples Figure 4-49 Connection example: Basic Line Module (20 kW and 40 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 240 Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Figure 4-50 Connection example: Basic Line Module (100 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 241: Meaning Of Leds
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.4 Meaning of LEDs Table 4- 49 Meaning of the LEDs on the Basic Line Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 242: Dimension Drawings
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.5 Dimension drawings Figure 4-51 Dimension drawing of 20 kW Basic Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 243 Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Figure 4-52 Dimension drawing of 40 kW Basic Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 244 Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Figure 4-53 Dimension drawing of 100 kW Basic Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 245: Installation
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.6 Installation The Basic Line Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ①...
Page 246: Operation On An Isolated-Neutral System (It System)
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.7 Operation on an isolated-neutral system (IT system) To operate a 100 kW Basic Line Module on an isolated-neutral (IT) system, the connection bracket for the interference suppression capacitor must be removed. The connection bracket is located on the lower side of the component.
Page 247: Technical Data
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.8 Technical data Table 4- 50 Technical data: Basic Line Modules Internal air cooling 6SL3130- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Rated power Infeed Rated power (S1) kW (P Infeed power (S6 - 40 %) kW (P Peak infeed power kW (P...
Page 248 Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Internal air cooling 6SL3130- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Rated short-circuit current SCCR Cooling method (internal air cooling) Internal fan Sound pressure level dB(A) < 60 < 65 < 65 Cooling air requirement Max.
Page 249: Characteristics
Line Modules Booksize 4.6 Basic Line Modules with internal air cooling 4.6.8.1 Characteristics Rated duty cycles for Basic Line Modules Figure 4-55 Duty cycles with initial load Figure 4-56 S6 duty cycle with pre-load condition Figure 4-57 Duty cycle with pre-load condition for 20 kW and 40 kW Basic Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 250 Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Braking duty cycle for Basic Line Modules Figure 4-58 Braking duty cycle for Basic Line Modules Derating characteristics Note For additional information, see chapter Derating as a function of the installation altitude and ambient temperature (Page 47).
Page 251 Line Modules Booksize 4.6 Basic Line Modules with internal air cooling Figure 4-60 Output current as a function of the installation altitude Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 252: Basic Line Modules With Cold Plate
Line Modules Booksize 4.7 Basic Line Modules with cold plate Basic Line Modules with cold plate 4.7.1 Description The Basic Line Modules generate a non-regulated DC voltage, which matches the rectified line input voltage, from the 3-phase line voltage and feed this DC voltage into the DC link. One Basic Line Module can supply one or more Motor Modules with power via the DC link.
Page 253: Interface Description
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.2 Interface description 4.7.2.1 Overview Figure 4-61 Interface overview, Basic Line Module with cold plate (example: 20 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 254: X1 Line Connection
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.2.2 X1 line connection Table 4- 51 X1: Line supply connection for Basic Line Modules 20 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Max.
Page 255: X2 Braking Resistor Connection
Line Modules Booksize 4.7 Basic Line Modules with cold plate Table 4- 53 X1: Line supply connection for Basic Line Modules 100 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Threaded bolts M8 Max.
Page 256: X21 Ep Terminals
Line Modules Booksize 4.7 Basic Line Modules with cold plate Table 4- 56 Braking resistors with a thermostatic switch for 20 kW and 40 kW Basic Line Modules Braking resistor R in Ω in kW 4 x P in kW in kW 6SE7018-0ES87-2DC0 1,25...
Page 257 Line Modules Booksize 4.7 Basic Line Modules with cold plate Terminals X21.1 and X21.2 NOTICE Risk of the resistor overheating if the temperature switch is not connected If the temperature switch is not connected, this can cause the resistor to overheat. •...
Page 258: X24 24 V Terminal Adapter
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.2.5 X24 24 V terminal adapter Table 4- 58 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 259: Connection Examples
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.3 Connection examples Figure 4-62 Connection example: Basic Line Module (20 kW and 40 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 260 Line Modules Booksize 4.7 Basic Line Modules with cold plate Figure 4-63 Connection example: Basic Line Module (100 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 261: Meaning Of Leds
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.4 Meaning of LEDs Table 4- 60 Meaning of the LEDs on the Basic Line Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 262: Dimension Drawings
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.5 Dimension drawings Figure 4-64 Dimension drawing of 20 kW Basic Line Module with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 263 Line Modules Booksize 4.7 Basic Line Modules with cold plate Figure 4-65 Dimension drawing of 40 kW Basic Line Module with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 264 Line Modules Booksize 4.7 Basic Line Modules with cold plate Figure 4-66 Dimension drawing of 100 kW Basic Line Module with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 265: Mounting
Note the mounting position of the heat-conducting foil (see figures below). Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 4- 61 Overview of heat-conducting foils Order number...
Page 266 Line Modules Booksize 4.7 Basic Line Modules with cold plate ① External heat sink ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-67 Mounting a Basic Line Module 40 kW with cold plate on an external heat sink Tightening torques: ●...
Page 267 Line Modules Booksize 4.7 Basic Line Modules with cold plate ① External heat sink ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-68 Mounting a Basic Line Module 100 kW with cold plate on an external heat sink Tightening torques: ●...
Page 268 Line Modules Booksize 4.7 Basic Line Modules with cold plate Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz, Germany E-mail: cc.cabinetcooling.aud@siemens.com...
Page 269: Operation On An Isolated-Neutral System (It System)
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.7 Operation on an isolated-neutral system (IT system) To operate a 100 kW Basic Line Module on an isolated-neutral (IT) system, the connection bracket for the interference suppression capacitor must be removed. The connection bracket is located on the lower side of the component.
Page 270: Technical Data
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.8 Technical data Table 4- 62 Technical data for Basic Line Modules with cold plate cooling 6SL3136- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Rated power Infeed Rated power (S1) kW (P Infeed power (S6 - 40 %) kW (P Peak infeed power kW (P...
Page 271 Line Modules Booksize 4.7 Basic Line Modules with cold plate 6SL3136- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Max. ambient temperature without derating ° C with derating ° C Max. permissible heat sink temperature ° C Weight 10,9 16,4 The specified power ratings apply to the line voltage range from 380 V to 480 V. Default for 400 V line systems;...
Page 272: Characteristics
Line Modules Booksize 4.7 Basic Line Modules with cold plate 4.7.8.1 Characteristics Rated duty cycles for Basic Line Modules Figure 4-69 Duty cycles with initial load Figure 4-70 S6 duty cycle with pre-load condition Figure 4-71 Duty cycle with pre-load condition for 20 kW and 40 kW Basic Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 273 Line Modules Booksize 4.7 Basic Line Modules with cold plate Braking duty cycle for Basic Line Modules Figure 4-72 Braking duty cycle for Basic Line Modules Derating characteristics Note For additional information, see chapter Derating as a function of the installation altitude and ambient temperature (Page 47).
Page 274 Line Modules Booksize 4.7 Basic Line Modules with cold plate Figure 4-74 Output current as a function of the installation altitude Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 275: Smart Line Modules With Internal Air Cooling
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Smart Line Modules with internal air cooling 4.8.1 Description The Smart Line Module is a non-regulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module with a non-regulated DC voltage at the DC output. In the infeed mode the Smart Line Module exhibits the typical current and voltage waveforms of a 6-pulse diode rectifier bridge.
Page 276 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling NOTICE Destruction of the Smart Line Module for an incorrect switch-on or switch-off sequence It is essential that a particular switch-on and switch-off sequence is followed in order to control the 5 kW and 10 kW Smart Line Modules;...
Page 277: Interface Description
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.3 Interface description 4.8.3.1 Overview Figure 4-75 Interface overview, 5 kW and 10 kW Smart Line Modules with internal air cooling (example: 5 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 278 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Figure 4-76 Interface overview, 16 kW Smart Line Module with internal air cooling Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 279 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Figure 4-77 Interface overview, 36 kW and 55 kW Smart Line Modules with internal air cooling (example: 55 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 280: X1 Line Connection
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.3.2 X1 line connection Table 4- 63 X1: Line connection for Smart Line Modules 5 kW and 10 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal 5 (Page 755) Max.
Page 281 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Table 4- 65 X1: Line connection for Smart Line Modules 36 kW and 55 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz 36 kW: Threaded bolt M6 / 6 Nm 55 kW: Threaded bolts M8 / 13 Nm PE connection...
Page 282: X21 Ep Terminals
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.3.3 X21 EP terminals Smart Line Modules 5 kW and 10 kW Table 4- 66 X21 EP terminal for Smart Line Modules 5 kW and 10 kW Terminal Designation Technical data DO: Ready Feedback signal: Smart Line Module ready...
Page 283 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Note Evaluating the "Prewarning" signal The "Prewarning" signal at output terminal X21.2 warns against an overload. If this signal is set, the control system shuts the drives down before the "Ready" signal switches to "low". If the "Ready"...
Page 284 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 16 kW to 55 kW Smart Line Modules Table 4- 67 X21 EP terminal / temperature sensor for 16 kW to 55 kW Smart Line Modules Terminal Function Technical data + Temp Temperature sensors : KTY 84-1C130/PTC/bimetallic...
Page 285: X22 Digital Inputs
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Terminals X21.3 and X21.4 WARNING Danger to life when live parts are touched when terminals X21.3 and X21.4 are connected For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4.
Page 286: X24 24 V Terminal Adapter
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.3.5 X24 24 V terminal adapter Table 4- 69 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 287: Connection Examples
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.4 Connection examples Figure 4-78 Connection example for 5 kW and 10 kW Smart Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 288 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Figure 4-79 Connection example for 16 kW to 55 kW Smart Line Modules Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted.
Page 289: Meaning Of Leds
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.5 Meaning of LEDs 4.8.5.1 Smart Line Modules 5 kW and 10 kW Table 4- 71 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modules Color Status Description, cause...
Page 290: Kw To 55 Kw Smart Line Modules
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.5.2 16 kW to 55 kW Smart Line Modules Table 4- 72 Meaning of the LEDs on Smart Line Modules ≥ 16 kW Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 291: Dimension Drawings
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.6 Dimension drawings Figure 4-80 Dimension drawing of 5 kW and 10 kW Smart Line Modules with internal air cooling, all dimensions in mm and (inches) Note The shield connecting plate is integrated in the line connector of the 50 mm Smart Line Modules.
Page 292 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Figure 4-81 Dimension drawing of 16 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches) Note The shield connecting plate is part of the scope of delivery of the 100 mm Smart Line Modules.
Page 293 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Figure 4-82 Dimension drawing of 36 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 294 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Figure 4-83 Dimension drawing of 55 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 295: Installation
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.7 Installation Smart Line Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ① Control cabinet panel/mounting panel ②...
Page 296: Technical Data
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.8 Technical data Table 4- 73 Technical data for Smart Line Modules in booksize format with internal air cooling Internal air cooling 6SL3130– 6AE15–0Axx 6AE21–0Axx 6TE21-6Axx 6TE23-6Axx 6TE25-5AAx Rated power Infeed Rated power (S1) kW (P...
Page 297 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Internal air cooling 6SL3130– 6AE15–0Axx 6AE21–0Axx 6TE21-6Axx 6TE23-6Axx 6TE25-5AAx Rated power DC link capacitance Smart Line Module μF 1410 1880 Drive line-up, max. μF 6000 6000 20000 20000 20000 Power factor cos ϕ...
Page 298: Characteristics
Line Modules Booksize 4.8 Smart Line Modules with internal air cooling 4.8.8.1 Characteristics Rated duty cycles of Smart Line Modules Figure 4-85 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 299 Line Modules Booksize 4.8 Smart Line Modules with internal air cooling Derating characteristics Note For additional information, see Chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 4-86 Output current as a function of the ambient temperature Figure 4-87 Output current as a function of the installation altitude Booksize Power Units...
Page 300: Smart Line Modules With External Air Cooling
Line Modules Booksize 4.9 Smart Line Modules with external air cooling Smart Line Modules with external air cooling 4.9.1 Description The Smart Line Module is a non-regulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module with a non-regulated DC voltage at the DC output. In the infeed mode the Smart Line Module exhibits the typical current and voltage waveforms of a 6-pulse diode rectifier bridge.
Page 301 Line Modules Booksize 4.9 Smart Line Modules with external air cooling NOTICE Destruction of the Smart Line Module for an incorrect switch-on or switch-off sequence It is essential that a particular switch-on and switch-off sequence is followed in order to control the 5 kW and 10 kW Smart Line Modules;...
Page 302: Interface Description
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.3 Interface description 4.9.3.1 Overview Figure 4-88 Interface overview, 5 kW and 10 kW Smart Line Modules with external air cooling (example: 5 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 303 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Figure 4-89 Interface overview, 16 kW Smart Line Module with external air cooling Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 304 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Figure 4-90 Interface overview, 36 kW and 55 kW Smart Line Modules with external air cooling (example: 55 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 305: X1 Line Connection
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.3.2 X1 line connection Table 4- 74 X1: Line connection for Smart Line Modules 5 kW and 10 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal 5 (Page 755) Max.
Page 306 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Table 4- 76 X1: Line connection for Smart Line Modules 36 kW and 55 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz 36 kW: Threaded bolt M6 / 6 Nm 55 kW: Threaded bolts M8 / 13 Nm PE connection...
Page 307: X21 Ep Terminals
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.3.3 X21 EP terminals Smart Line Modules 5 kW and 10 kW Table 4- 77 X21 EP terminal for Smart Line Modules 5 kW and 10 kW Terminal Designation Technical data DO: Ready Feedback signal: Smart Line Module ready...
Page 308 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Note Evaluating the "Prewarning" signal The "Prewarning" signal at output terminal X21.2 warns against an overload. If this signal is set, the control system shuts the drives down before the "Ready" signal switches to "low". If the "Ready"...
Page 309 Line Modules Booksize 4.9 Smart Line Modules with external air cooling 16 kW to 55 kW Smart Line Modules Table 4- 78 X21 EP terminal / temperature sensor for 16 kW to 55 kW Smart Line Modules Terminal Function Technical data + Temp Temperature sensors : KTY 84-1C130/PTC/bimetallic...
Page 310: X22 Digital Inputs
Line Modules Booksize 4.9 Smart Line Modules with external air cooling Terminals X21.3 and X21.4 WARNING Danger to life when live parts are touched when terminals X21.3 and X21.4 are connected For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4.
Page 311: X24 24 V Terminal Adapter
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.3.5 X24 24 V terminal adapter Table 4- 80 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 312: Connection Examples
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.4 Connection examples Figure 4-91 Connection example for 5 kW and 10 kW Smart Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 313 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Figure 4-92 Connection example for 16 kW to 55 kW Smart Line Modules Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted.
Page 314: Meaning Of Leds
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.5 Meaning of LEDs 4.9.5.1 Smart Line Modules 5 kW and 10 kW Table 4- 82 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modules Color Status Description, cause...
Page 315: Kw To 55 Kw Smart Line Modules
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.5.2 16 kW to 55 kW Smart Line Modules Table 4- 83 Meaning of the LEDs on Smart Line Modules ≥ 16 kW Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 316: Dimension Drawings
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.6 Dimension drawings Figure 4-93 Dimension drawing of 5 kW and 10 kW Smart Line Modules with external air cooling, all dimensions in mm and (inches) Note The shield connecting plate is integrated in the power supply connector of the 50 mm Smart Line Modules.
Page 317 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Figure 4-94 Dimension drawing of 16 kW Smart Line Module with external air cooling, all dimensions in mm and (inches) Note The shield connecting plate is part of the scope of delivery of the 100 mm Smart Line Modules.
Page 318 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Figure 4-95 Dimension drawing of 36 kW Smart Line Module with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 319 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Figure 4-96 Dimension drawing of 55 kW Smart Line Module with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 320: Mounting
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.7 Mounting ① Mounting plate with openings ② M6 studs ③ Washer ④ Spring washer ⑤ M6 nut, width A/F 10 (hexagon head) ⑥ Fan assembly Figure 4-97 Mounting a Smart Line Module with external air cooling on a mounting plate, using a 5 kW Smart Line Module as an example Tightening torques: ●...
Page 321 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Figure 4-98 Opening to mount Smart Line Modules 50 mm to 200 mm with external air cooling, all data in mm and (inches) Table 4- 84 Dimensions of openings to mount Smart Line Modules with external air cooling Module width W in mm (inches) w1 in mm (inches)
Page 322 Line Modules Booksize 4.9 Smart Line Modules with external air cooling ① Insert plate or mounting plate ② Threaded bolts M5 x 28 Figure 4-99 Example of a mounting plate for a drive line-up with external air cooling When mounting it must be ensured that the component's seal is tight throughout. The cross- pieces must have the appropriate stability.
Page 323 Line Modules Booksize 4.9 Smart Line Modules with external air cooling ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ ⑥ To comply with degree of protection IP54, the surfaces between the mounting plate and the cabinet strip must be sealed all round.
Page 324 Line Modules Booksize 4.9 Smart Line Modules with external air cooling ① Insert plate ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ ⑦ To maintain the degree of protection IP54, the surfaces between the mounting plate and the cabinet strip as well as between the mounting plate and insert plate must be sealed all around.
Page 325: Technical Data
The filters with filter fan must be regularly checked for dirt and cleaned if necessary. Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz)
Page 326 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Internal air cooling 6SL3131– 6AE15–0AAx 6AE21–0AAx 6TE21-6AAx 6TE23-6AAx 6TE25-5AAx Rated power DC link currents DC link output current at DC 600 V 16,6 at DC 540 V 18,5 S6 (40 %) at DC 600 V Peak current at DC 600 V...
Page 327: Characteristics
Line Modules Booksize 4.9 Smart Line Modules with external air cooling 4.9.8.1 Characteristics Rated duty cycles of Smart Line Modules Figure 4-102 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 328 Line Modules Booksize 4.9 Smart Line Modules with external air cooling Derating characteristics Note For additional information, see Chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 4-103 Output current as a function of the ambient temperature Figure 4-104 Output current as a function of the installation altitude Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 329: Smart Line Modules With Cold Plate
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10 Smart Line Modules with cold plate 4.10.1 Description The Smart Line Module is a non-regulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module with a non-regulated DC voltage at the DC output. In the infeed mode the Smart Line Module exhibits the typical current and voltage waveforms of a 6-pulse diode rectifier bridge.
Page 330 Line Modules Booksize 4.10 Smart Line Modules with cold plate NOTICE Destruction of the Smart Line Module for an incorrect switch-on or switch-off sequence It is essential that a particular switch-on and switch-off sequence is followed in order to control the 5 kW and 10 kW Smart Line Modules; if this sequence is not observed, the Smart Line Module could be damaged beyond repair.
Page 331: Interface Description
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.3 Interface description 4.10.3.1 Overview Figure 4-105 Interface overview, Smart Line Module with cold plate (example: 5 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 332: X1 Line Connection
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.3.2 X1 line connection Table 4- 86 X1 line connection Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Max. connectable cross-section: 6 mm Type: Screw terminal 5 (Page 755) Max.
Page 333: X21 Ep Terminals
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.3.3 X21 EP terminals Table 4- 87 X21 EP terminals Terminal Designation Technical data DO: Ready Feedback signal: Smart Line Module ready The signal switches to high level when the following conditions have been met: Electronics power supply (X24) OK •...
Page 334 Line Modules Booksize 4.10 Smart Line Modules with cold plate Note The Smart Line Module signals that it is ready, even if one of the line conductors is not available. In this case, regenerative feedback is deactivated and an alarm is output at X21.2 (DO, Warning I t).
Page 335: X22 Digital Inputs
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.3.4 X22 digital inputs Table 4- 88 X22 digital inputs for Smart Line Modules 5 kW and 10 kW Terminal Designation Technical data 24 V power supply Electronics power supply for controlling digital inputs X22.2 and 3 DI: Disable Regeneration Deactivate regenerative feedback (high active)
Page 336: Connection Example
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.4 Connection example Figure 4-106 Connection example for 5 kW and 10 kW Smart Line Modules Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted.
Page 337: Meaning Of Leds
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.5 Meaning of LEDs Table 4- 90 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modules Color Status Description, cause Remedy – The electronics power supply is missing or outside the –...
Page 338: Dimension Drawings
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.6 Dimension drawings Figure 4-107 Dimension drawing of Smart Line Module with cold plate (5 kW and 10 kW), all dimensions in mm and (inches) Note The shield connecting plate is integrated in the power supply connector of the 50 mm Smart Line Modules.
Page 339: Mounting
Note the mounting position of the heat-conducting foil (see figures below). Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Order number Heat-conducting foil, 50 mm 6SL3162-6FB00-0AA0 Note M6 studs and hexagon nuts or grub screws (ISO 7436-M6x40-14 H, property class 8.8) are...
Page 340 Line Modules Booksize 4.10 Smart Line Modules with cold plate ① External heat sink (air or liquid) ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-108 Mounting a Smart Line Module with cold plate on an external heat sink, using a 5 kW Smart Line Module as an example Tightening torques: ●...
Page 341: Technical Data
Line Modules Booksize 4.10 Smart Line Modules with cold plate Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz, Germany E-mail: cc.cabinetcooling.aud@siemens.com...
Page 342 Line Modules Booksize 4.10 Smart Line Modules with cold plate 6SL3136- 6AE15-0AAx 6AE21-0AAx Input currents Rated input current at AC 400 V 16,2 Input current at AC 380 V / AC 480 V 8,6 / 6,7 17 / 12,8 at AC 400 V; S6 - 40 % 10,6 21,1 at AC 400 V;...
Page 343: Characteristics
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.8.1 Characteristics Rated duty cycles of Smart Line Modules Figure 4-109 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 344 Line Modules Booksize 4.10 Smart Line Modules with cold plate Derating characteristics Note For additional information, see Chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 4-110 Output current as a function of the ambient temperature Figure 4-111 Output current as a function of the installation altitude Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 345: Measuring The Heat Sink Temperature
Line Modules Booksize 4.10 Smart Line Modules with cold plate 4.10.8.2 Measuring the heat sink temperature The maximum permissible heat sink temperature is calculated at the cold plate in the measuring range shown below. Figure 4-112 Measuring range for max. permissible heat-sink temperature for a Smart Line Module with cold plate Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 346: Line Modules Booksize Compact
Line Modules Booksize Compact Smart Line Modules Booksize Compact 5.1.1 Description The Smart Line Module booksize compact is a non-regulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module with a non-regulated DC voltage at the DC output. In the infeed mode the Smart Line Module exhibits the typical current and voltage waveforms of a 6-pulse diode rectifier bridge.
Page 347 This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 348 Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact WARNING Danger to life through electric shock due to missing DC link side covers There is a danger of an electric shock through contact when the side covers of the DC link are missing.
Page 349 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 350 Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact Note Fan operation Activation of the fan is dependent on heat sink temperature and pulse enable. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 351: Interface Description
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.3 Interface description 5.1.3.1 Overview Figure 5-1 Interface overview, Smart Line Module in Booksize Compact format (16 kW) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 352: X1 Line Connection
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.3.2 X1 line connection Table 5- 1 X1 line connection Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal 7 (Page 755) Max.
Page 353 Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact Terminals X21.1 and X21.2 - temperature sensor connection WARNING Danger to life due to electric shock in the event of voltage flashovers on the temperature sensor cable Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 354: X24 24 V Terminal Adapter
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.3.4 X24 24 V terminal adapter Table 5- 3 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 755) Max.
Page 355: Connection Example
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.4 Connection example Figure 5-2 Connection example, Smart Line Module Booksize Compact 16 kW Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted.
Page 356: Meaning Of The Leds
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.5 Meaning of the LEDs Table 5- 5 Meaning of the LEDs on the Smart Line Module booksize compact Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 357: Dimension Drawing
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.6 Dimension drawing Figure 5-3 Dimension drawing Smart Line Module Booksize Compact format (16 kW), all dimensions in mm and (inches) Note The shield connecting plate is part of the scope of delivery of the Smart Line Modules Booksize Compact.
Page 358: Mounting
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.7 Mounting Mounting a Smart Line Module Booksize Compact with internal air cooling ① Mounting panel ② M6 studs ③ M6 nut ④ Spring washer ⑤ Washer Figure 5-4 Mounting a Smart Line Module Booksize Compact with internal cooling Tightening torques: ●...
Page 359 Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact Mounting a Smart Line Module Booksize Compact on a cold plate ① Cold plate ② M6 studs ③ Heat-conducting foil ④ M6 nut ⑤ Spring washer ⑥ Washer Figure 5-5 Mounting a Smart Line Module Booksize Compact on a cold plate Tightening torques: ●...
Page 360: Technical Data
Booksize Compact is supplied with heat-conducting foil cut to the right size. Note the mounting position of the heat-conducting foil. Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 5- 6 Heat-conducting foil Order number...
Page 361 Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact Smart Line Module Booksize Compact 6SL3430– 6TE21-6AAx Rated power DC link currents Rated DC link current at 600 V DC link current at 540 V at DC 600 V; S6 - 40 % at DC 600 V;...
Page 362: Characteristics
Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact 5.1.8.1 Characteristics Rated duty cycles of Smart Line Modules Figure 5-6 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 363 Line Modules Booksize Compact 5.1 Smart Line Modules Booksize Compact Derating characteristics Note For additional information, see Chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 5-7 Output current as a function of the ambient temperature Figure 5-8 Output current as a function of the installation altitude Booksize Power Units...
Page 364: Motor Modules Booksize
This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 365 Motor Modules Booksize 6.1 Safety instructions for Motor Modules Booksize WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock.
Page 366 Motor Modules Booksize 6.1 Safety instructions for Motor Modules Booksize WARNING Danger to life through electric shock due to incorrectly laid brake cables If brake cables are laid without safe electrical separation, the insulation can fail with an electric shock. •...
Page 367 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 368 Motor Modules Booksize 6.1 Safety instructions for Motor Modules Booksize Special features for Motor Modules with external air cooling Note Insufficient cooling power when the external heat sinks are polluted For components with external air cooling, the fan and the heat sinks can accumulate a lot of pollution.
Page 369: Motor Modules With Internal Air Cooling
Motor Modules Booksize 6.2 Motor Modules with internal air cooling Motor Modules with internal air cooling 6.2.1 Description A Motor Module is a power unit (inverter) that provides the power for the connected motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 370: Interface Description
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.2 Interface description 6.2.2.1 Overview Figure 6-1 Interface overview, Single Motor Module Booksize with internal air cooling (example: 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 371 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-2 Interface overview, Double Motor Module Booksize with internal air cooling (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 372: Motor And Brake Connection
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.2.2 Motor and brake connection Table 6- 1 X1/X2 motor and brake connection for Single Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Terminal Technical data U (U2)
Page 373 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Table 6- 2 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data 45 ... 60 A: Threaded bolts M6 / 6 Nm 85 A: Threaded bolts M8 / 13 Nm 132 …...
Page 374: X12 Fan Connection
• Set the DC power supply to 26 V. The following general conditions must be satisfied: • Siemens three-phase motors must be used • Siemens MOTION-CONNECT power cables must be used • Motor cable lengths, max. 100 m Note The total length of the power cables (motor feeder cables and DC link cables) must not exceed the values listed in Chapter Combining line reactors and line filters (Page 136).
Page 375: X21/X22 Ep Terminals/Temperature Sensor
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.2.4 X21/X22 EP terminals/temperature sensor Table 6- 4 X21/X22 EP terminals / temperature sensor Terminal Function Technical data + Temp Temperature sensors: KTY 84-1C130/PTC/bimetallic switch with NC contact - Temp EP +24 V (pulse enable) Supply voltage: 24 V DC (20.4 ...
Page 376: X200-X203 Drive-Cliq Interface
Motor Modules Booksize 6.2 Motor Modules with internal air cooling WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 377: Connection Examples
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.3 Connection examples Figure 6-3 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 378 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-4 Example connection of Single Motor Modules 45 A to 200 A Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 379: Meaning Of Leds
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.4 Meaning of LEDs Table 6- 6 Meaning of the LEDs on the Motor Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 380: Dimension Drawings
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.5 Dimension drawings Figure 6-5 Dimension drawing of Motor Modules Booksize with internal air cooling 3 A to 18 A and 2 x 3 A to 2 x 9 A, all dimensions in mm and (inches); example: Double Motor Module 2 x 5 A Table 6- 7 Dimensions of Motor Modules Booksize with internal air cooling 3 A to 18 A and 2 x 3 A...
Page 381 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-6 Dimension drawing of Motor Modules Booksize with internal air cooling 30 A and 2 x 18 A, all dimensions in mm and (inches); example: Double Motor Module 2 x 18 A Table 6- 8 Dimensions of Motor Modules Booksize with internal air cooling 30 A and 2 x 18 A Motor Module...
Page 382 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-7 Dimension drawing of Motor Modules Booksize with internal air cooling 45 A to 85 A, all dimensions in mm and (inches); example 45 A Table 6- 9 Dimensions of Motor Modules Booksize with internal air cooling 45 A to 85 A Motor Module Order number B [mm] (inches)
Page 383 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-8 Dimension drawing of Motor Modules Booksize with internal air cooling 132 A and 200 A, all dimensions in mm and (inches) Table 6- 10 Dimensions of Motor Modules Booksize with internal air cooling 132 A and 200 A Motor Module Order number B [mm] (inches)
Page 384 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-9 Dimension drawing of fans for Motor Modules 132 A and 200 A with internal air cooling, all dimensions in mm and (inches) Note The fan for the Motor Modules 132 A and 200 A is included in the scope of supply. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 385: Installation
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.6 Installation Motor Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ① Control cabinet panel/mounting panel ②...
Page 386 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Mounting the sub-chassis fan Figure 6-11 Mounting the fan for Motor Modules 132 A and 200 A 1. Fix the fan with M6 screws Tightening torque: 6 Nm 2. Connect the fan power supply. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 387: Technical Data
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.7 Technical data 6.2.7.1 Single Motor Modules Table 6- 11 Technical data Single Motor Modules Booksize (3 to 30 A) Internal air cooling 6SL3120– 1TE13- 1TE15- 1TE21– 1TE21– 1TE23- 0AAx 0AAx 0AAx 8AAx...
Page 388 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Table 6- 12 Technical data Single Motor Modules Booksize (45 to 200 A) Internal air cooling 6SL3120 1TE24-5AAx 1TE26-0AAx 1TE28-5AAx 1TE31-3AAx 1TE32-0AAx – Output current Rated current (l ACrms Base-load current (I Intermittent duty current (I ACrms ACrms...
Page 389: Double Motor Modules
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.7.2 Double Motor Modules Table 6- 13 Double Motor Modules Booksize (3 to 18 A) technical data Internal air cooling 6SL3120- 2TE13- 2TE15- 2TE21- 2TE21- 0AAx 0AAx 0AAx 8AAx Output current Rated current (l 2 x 3 2 x 5...
Page 390: Characteristics
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.7.3 Characteristics Rated duty cycles Motor Modules Booksize Figure 6-12 Duty cycle with initial load (for servo drives) Figure 6-13 Duty cycle without initial load (for servo drives) Figure 6-14 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 6-15 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives)
Page 391 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-16 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-17 Duty cycle with 60 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize Note For additional information, see Chapter Derating as a function of the installation altitude and...
Page 392 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-19 Output current as a function of the pulse frequency Figure 6-20 Output current as a function of the pulse frequency for 200 A Motor Modules (applies from order number 6SL312x-1TE32-0AA4) Figure 6-21 Output current as a function of the installation altitude Booksize Power Units...
Page 393 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-22 Output current as a function of the output frequency Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 394: Technical Data For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.8 Technical data for Motor Modules Booksize with 300% overload 6.2.8.1 Single Motor Modules (300% overload) Table 6- 14 Technical data Single Motor Modules Booksize (3 to 18 A) with 300% overload Internal air cooling 6SL3120–...
Page 395 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Note Disturbance of the 18 A Single Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of an 18 A Single Motor Module with 300% overload.
Page 396: Double Motor Modules (300% Overload)
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.8.2 Double Motor Modules (300% overload) Table 6- 15 Technical data Double Motor Modules Booksize (2 x 3 to 2 x 9 A) with 300% overload Internal air cooling 6SL3120- 2TE13-0AA4 2TE15-0AA4 2TE21-0AA4...
Page 397 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Note Disturbance of the 2 x 9 A Double Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of a 2 x 9 A Double Motor Module with 300% overload.
Page 398: Characteristics For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.8.3 Characteristics for Motor Modules Booksize with 300% overload Rated duty cycles Motor Modules Booksize with 300% overload Figure 6-23 Peak current duty cycle with initial load (300% overload) Figure 6-24 Duty cycle with initial load Figure 6-25 Duty cycle without initial load...
Page 399 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-27 S6 duty cycle with initial load for a duty cycle duration of 60 s Figure 6-28 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 6-29 Duty cycle with 30 s overload for a duty cycle duration of 300 s Booksize Power Units...
Page 400 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Derating characteristics for Motor Modules Booksize with 300% overload Note For additional information, see Chapter Combining line reactors and line filters (Page 136). Figure 6-30 Output current as a function of the ambient temperature Figure 6-31 Output current as a function of the pulse frequency Booksize Power Units...
Page 401 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-32 Output current as a function of the installation altitude Figure 6-33 Output current as a function of the output frequency Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 402: Motor Module With External Air Cooling
Motor Modules Booksize 6.3 Motor Module with external air cooling Motor Module with external air cooling 6.3.1 Description A Motor Module with external cooling is a power unit (inverter) that provides the power for the connected motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 403: Interface Description
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.2 Interface description 6.3.2.1 Overview Figure 6-34 Interface overview, Single Motor Module Booksize with external air cooling (example: 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 404 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-35 Interface overview, Double Motor Module Booksize with external air cooling (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 405: Motor And Brake Connection
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.2.2 Motor and brake connection Table 6- 16 X1/X2 motor and brake connection for Single Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Terminal Technical data U (U2)
Page 406 Motor Modules Booksize 6.3 Motor Module with external air cooling Table 6- 17 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data 45 ... 60 A: Threaded bolts M6 / 6 Nm 85 A: Threaded bolts M8 / 13 Nm 132 …...
Page 407: X12 Fan Connection
• Set the DC power supply to 26 V. The following general conditions must be satisfied: • Siemens three-phase motors must be used • Siemens MOTION-CONNECT power cables must be used • Motor cable lengths, max. 100 m Note The total length of the power cables (motor feeder cables and DC link cables) must not exceed the values listed in Chapter Combining line reactors and line filters (Page 136).
Page 408: X21/X22 Ep Terminals/Temperature Sensor
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.2.4 X21/X22 EP terminals/temperature sensor Table 6- 19 X21/X22 EP terminals / temperature sensor Terminal Function Technical data + Temp Temperature sensors: KTY 84-1C130/PTC/bimetallic switch with NC contact - Temp EP +24 V (pulse enable) Supply voltage: 24 V DC (20.4 ...
Page 409: X200-X203 Drive-Cliq Interface
Motor Modules Booksize 6.3 Motor Module with external air cooling WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 410: Connection Examples
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.3 Connection examples Figure 6-36 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 411 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-37 Example connection of Single Motor Modules 45 A to 200 A Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 412: Meaning Of Leds
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.4 Meaning of LEDs Table 6- 21 Meaning of the LEDs on the Motor Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 413: Dimension Drawings
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.5 Dimension drawings Figure 6-38 Dimension drawing of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches); example: 2 x 5 A Double Motor Module Table 6- 22 Dimensions of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with external...
Page 414 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-39 Dimension drawing of 30 A and 2 x 18 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches); example: 2 x 18 A Double Motor Module Table 6- 23 Dimensions of 30 A and 2 x 18 A Motor Modules Booksize with external air cooling Motor Module...
Page 415 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-40 Dimension drawing of 45 A, 60 A and 85 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches); example 45 A Table 6- 24 Dimensions of 45 A, 60 A and 85 A Motor Modules Booksize with external air cooling Motor Module Order number...
Page 416 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-41 Dimension drawing of 132 A and 200 A Motor Modules Booksize, all dimensions in mm and (inches); example: 200 A Single Motor Module Table 6- 25 Dimensions of 132 A and 200 A Motor Modules Booksize with external air cooling Motor Module Order number B [mm] (inches)
Page 417 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-42 Dimension drawing of fan for 132 A and 200 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches) Note The fans for the 132 kW and 200 kW Motor Modules are included in the scope of delivery. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 418: Mounting
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.6 Mounting ① Mounting plate with openings for mounting ② M6 studs ③ M6 nut ④ Spring washer ⑤ Washer ⑥ Fan assembly Figure 6-43 Mounting a Motor Module with external air cooling Tightening torques: ●...
Page 419 Motor Modules Booksize 6.3 Motor Module with external air cooling Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) P.O. Box 1124 09070 Chemnitz, Germany e-mail: cc.cabinetcooling.aud@siemens.com...
Page 420 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Insert plate or mounting plate ② Cross-piece ③ Reinforcing bracket Figure 6-45 Openings to mount a Motor Module 300 mm with external air cooling, all data in mm and (inches) Table 6- 26 Dimensions of openings to mount Motor Modules with external air cooling Component width...
Page 421 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Insert plate or mounting plate ② Threaded bolts M5 x 28 Figure 6-46 Example of a mounting plate for a drive line-up with external air cooling When mounting it must be ensured that the component's seal is tight throughout. The cross- pieces must have the appropriate stability.
Page 422 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ ⑥ To comply with degree of protection IP54, the surfaces between the mounting plate and the cabinet strip must be sealed all round.
Page 423 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Insert plate ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ ⑦ To maintain the degree of protection IP54, the surfaces between the mounting plate and the cabinet strip as well as between the mounting plate and insert plate must be sealed all around.
Page 424: Technical Data
Motor Modules Booksize 6.3 Motor Module with external air cooling Note If the cooling air requirement is not covered by the filtered fan, the components cannot output their specified power. The filters with filter fan must be regularly checked for dirt and cleaned if necessary. 6.3.7 Technical data 6.3.7.1...
Page 425 Motor Modules Booksize 6.3 Motor Module with external air cooling External air cooling 6SL3121– 1TE13- 1TE15- 1TE21– 1TE21– 1TE23- 0AAx 0AAx 0AAx 8AAx 0AAx Max. ambient temperature without derating ° C with derating ° C Sound pressure level dB(A) < 60 <...
Page 426 Motor Modules Booksize 6.3 Motor Module with external air cooling External air cooling 6SL3121– 1TE24-5AAx 1TE26-0AAx 1TE28-5AAx 1TE31-3AAx 1TE32-0AAx Max. ambient temperature without derating ° C with derating ° C Sound pressure level dB(A) < 65 < 65 < 60 <...
Page 427: Double Motor Modules
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.7.2 Double Motor Modules Table 6- 29 Technical data Double Motor Modules Booksize (3 to 18 A) External air cooling 6SL3121- 2TE13-0AAx 2TE15-0AAx 2TE21-0AAx 2TE21-8AAx Output current Rated current (l 2 x 3 2 x 5 2 x 9...
Page 428: Characteristics
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.7.3 Characteristics Rated duty cycles Motor Modules Booksize Figure 6-49 Duty cycle with initial load (for servo drives) Figure 6-50 Duty cycle without initial load (for servo drives) Figure 6-51 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 6-52 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives)
Page 429 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-53 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-54 Duty cycle with 60 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize Note For additional information, see Chapter Derating as a function of the installation altitude and...
Page 430 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-56 Output current as a function of the pulse frequency Figure 6-57 Output current as a function of the pulse frequency for 200 A Motor Modules (applies from order number 6SL312x-1TE32-0AA4) Figure 6-58 Output current as a function of the installation altitude Booksize Power Units...
Page 431 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-59 Output current as a function of the output frequency Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 432: Technical Data For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.8 Technical data for Motor Modules Booksize with 300% overload 6.3.8.1 Single Motor Modules (300% overload) Table 6- 30 Technical data Single Motor Modules Booksize (3 to 18 A) with 300% overload External air cooling 6SL3121–...
Page 433 Motor Modules Booksize 6.3 Motor Module with external air cooling Note Disturbance of the 18 A Single Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of an 18 A Single Motor Module with 300% overload.
Page 434 Motor Modules Booksize 6.3 Motor Module with external air cooling Table 6- 31 Technical data Double Motor Modules Booksize (2 x 3 to 2 x 9 A) with 300% overload External air cooling 6SL3121- 2TE13-0AA4 2TE15-0AA4 2TE21-0AA4 Output current Rated current (l 2 x 3 2 x 5 2 x 9...
Page 435 Motor Modules Booksize 6.3 Motor Module with external air cooling Note Disturbance of the 2 x 9 A Double Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of a 2 x 9 A Double Motor Module with 300% overload.
Page 436: Characteristics For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.8.2 Characteristics for Motor Modules Booksize with 300% overload Rated duty cycles Motor Modules Booksize with 300% overload Figure 6-60 Peak current duty cycle with initial load (300% overload) Figure 6-61 Duty cycle with initial load Figure 6-62 Duty cycle without initial load...
Page 437 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-64 S6 duty cycle with initial load for a duty cycle duration of 60 s Figure 6-65 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 6-66 Duty cycle with 30 s overload for a duty cycle duration of 300 s Booksize Power Units...
Page 438 Motor Modules Booksize 6.3 Motor Module with external air cooling Derating characteristics for Motor Modules Booksize with 300% overload Note For additional information, see Chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 6-67 Output current as a function of the ambient temperature Figure 6-68 Output current as a function of the pulse frequency...
Page 439 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-69 Output current as a function of the installation altitude Figure 6-70 Output current as a function of the output frequency Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 440: Motor Modules With Cold Plate
Motor Modules Booksize 6.4 Motor Modules with cold plate Motor Modules with cold plate 6.4.1 Description A Motor Module is a power unit (inverter) that provides the power for the connected motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 441: Interface Description
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.2 Interface description 6.4.2.1 Overview Figure 6-71 Interface overview, Single Motor Module Booksize with cold plate (example: 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 442 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-72 Interface overview, Double Motor Module Booksize with cold plate (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 443: Motor And Brake Connection
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.2.2 Motor and brake connection Table 6- 32 X1/X2 motor and brake connection for Single Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Terminal Technical data U (U2)
Page 444 Motor Modules Booksize 6.4 Motor Modules with cold plate Table 6- 33 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data 45 ... 60 A: Threaded bolts M6 / 6 Nm 85 A: Threaded bolts M8 / 13 Nm 132 …...
Page 445: X21/X22 Ep Terminals/Temperature Sensor
• Set the DC power supply to 26 V. The following general conditions must be satisfied: • Siemens three-phase motors must be used • Siemens MOTION-CONNECT power cables must be used • Motor cable lengths, max. 100 m Note The total length of the power cables (motor feeder cables and DC link cables) must not exceed the values listed in Chapter Combining line reactors and line filters (Page 136).
Page 446 Motor Modules Booksize 6.4 Motor Modules with cold plate tests (light/dark tests). For comprehensive information, see the SINAMICS S120 Safety Integrated Function Manual, Section "Controlling the safety functions". Note Function of the EP terminals The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled.
Page 447: X200-X203 Drive-Cliq Interface
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.2.4 X200-X203 DRIVE-CLiQ interface Table 6- 35 X200-X202: DRIVE-CLiQ interfaces for Single Motor Modules X200-X203: DRIVE-CLiQ interfaces for Double Motor Modules Name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data -...
Page 448: Connection Examples
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.3 Connection examples Figure 6-73 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 449 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-74 Example connection of Single Motor Modules 45 A to 200 A Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 450: Meaning Of Leds
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.4 Meaning of LEDs Table 6- 36 Meaning of the LEDs on the Motor Module Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the – permissible tolerance range.
Page 451: Dimension Drawings
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.5 Dimension drawings Figure 6-75 Dimension drawing of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with cold plate, all dimensions in mm and (inches); example: 2 x 5 A Double Motor Module Table 6- 37 Dimensions of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with cold plate Motor Module...
Page 452 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-76 Dimension drawing of 30 A and 2 x 18 A Motor Modules Booksize with cold plate, all dimensions in mm and (inches) Table 6- 38 Dimensions of 30 A and 2 x 18 A Motor Modules Booksize with cold plate Motor Module Order number B [mm] (inches)
Page 453 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-77 Dimension drawing of Motor Modules Booksize 45 A, 60 A, and 85 A with cold plate, all dimensions in mm and (inches); example for Motor Module 45 A Table 6- 39 Dimensions of 45 A, 60 A, and 85 A Motor Modules Booksize with cold plate Motor Modules Order number...
Page 454 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-78 Dimension drawing of Motor Modules Booksize 132 A and 200 A with cold plate, all dimensions in mm and (inches); example for Motor Module 200 A Table 6- 40 Dimensions of 132 A and 200 A Motor Modules Booksize with cold plate Motor Module Order number...
Page 455: Mounting
Note the mounting position of the heat-conducting foil (see diagram below). Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 6- 41 Overview of heat-conducting foils Order number...
Page 456 Motor Modules Booksize 6.4 Motor Modules with cold plate Mounting ① External heat sink (air or liquid) ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ Washer ⑥ Spring washer ⑦ M6 nut Figure 6-79 Mounting a Motor Module with cold plate on an external heat sink (example: 3 A Motor Module) Tightening torques: ●...
Page 457 • Where components have four fixing points, the nuts must be tightened evenly by alternating diagonally between them. Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) P.O.
Page 458: Technical Data
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.7 Technical data 6.4.7.1 Single Motor Modules Table 6- 42 Technical data Single Motor Modules Booksize (3 to 30 A) Cold plate 6SL3126- 1TE13- 1TE15- 1TE21- 1TE21- 1TE23- 0AAx 0AAx 0AAx 8AAx 0AAx Output current...
Page 459 Motor Modules Booksize 6.4 Motor Modules with cold plate Table 6- 43 Technical data Single Motor Modules (45A to 200A) Cold plate 6SL3126- 1TE24-5AAx 1TE26-0AAx 1TE28-5AAx 1TE31-3AAx 1TE32-0AAx Output current Rated current (I 132 (105) 200 (140) ACrms Base-load current (I 105 (84) 141 (99) Intermittent duty current (I...
Page 460: Double Motor Modules
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.7.2 Double Motor Modules Table 6- 44 Technical data Double Motor Modules (2 x 3 to 2 x 18 A) Cold plate 6SL3126- 2TE13-0AAx 2TE15-0AAx 2TE21-0AAx 2TE21-8AAx Output current Rated current (I 2 x 3 2 x 5 2 x 9...
Page 461: Characteristics
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.7.3 Characteristics Rated duty cycles Motor Modules Booksize Figure 6-80 Duty cycle with initial load (for servo drives) Figure 6-81 Duty cycle without initial load (for servo drives) Figure 6-82 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 6-83 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Booksize Power Units...
Page 462 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-84 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-85 Duty cycle with 60 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize Note For additional information, see Chapter Derating as a function of the installation altitude and...
Page 463 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-87 Output current as a function of the pulse frequency Figure 6-88 Output current as a function of the pulse frequency for 200 A Motor Modules (applies from order number 6SL312x-1TE32-0AA4) Figure 6-89 Output current as a function of the installation altitude Booksize Power Units...
Page 464 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-90 Output current as a function of the output frequency Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 465: Technical Data For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.8 Technical data for Motor Modules Booksize with 300% overload 6.4.8.1 Single Motor Modules (300% overload) Table 6- 45 Technical data Single Motor Modules (3 to 18 A) with 300% overload Cold plate 6SL3126- 1TE13-0AA4...
Page 466 Motor Modules Booksize 6.4 Motor Modules with cold plate Note Disturbance of the 18 A Single Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of an 18 A Single Motor Module with 300% overload.
Page 467: Double Motor Modules (300% Overload)
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.8.2 Double Motor Modules (300% overload) Table 6- 46 Technical data Double Motor Modules (2 x 3 to 2 x 9 A) with 300% overload Cold plate 6SL3126- 2TE13-0AA4 2TE15-0AA4 2TE21-0AA4 Output current Rated current (I 2 x 3...
Page 468 Motor Modules Booksize 6.4 Motor Modules with cold plate Note Disturbance of the 2 x 9 A Double Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of a 2 x 9 A Double Motor Module with 300% overload.
Page 469: Characteristics For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.8.3 Characteristics for Motor Modules Booksize with 300% overload Rated duty cycles Motor Modules Booksize with 300% overload Figure 6-91 Peak current duty cycle with initial load (300% overload) Figure 6-92 Duty cycle with initial load Figure 6-93 Duty cycle without initial load...
Page 470 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-95 S6 duty cycle with initial load for a duty cycle duration of 60 s Figure 6-96 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 6-97 Duty cycle with 30 s overload for a duty cycle duration of 300 s Booksize Power Units...
Page 471 Motor Modules Booksize 6.4 Motor Modules with cold plate Derating characteristics for Motor Modules Booksize with 300% overload Note For additional information, see Chapter Derating as a function of the installation altitude and ambient temperature (Page 47). Figure 6-98 Output current as a function of the ambient temperature Figure 6-99 Output current as a function of the pulse frequency Booksize Power Units...
Page 472 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-100 Output current as a function of the installation altitude Figure 6-101 Output current as a function of the output frequency Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 473: Motor Modules Liquid Cooled
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Motor Modules Liquid Cooled 6.5.1 Description A Motor Module is a power unit (inverter) that provides the power for the connected motor or motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 474: Interface Description
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.2 Interface description 6.5.2.1 Overview Figure 6-102 Interface overview, Motor Module Liquid Cooled (200 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 475: Motor And Brake Connection
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.2.2 Motor and brake connection Table 6- 47 X1 Motor connection Terminal Technical data Threaded bolts M8 / 13 Nm (refer to Chapter Connection systems (Page 731)) - (BR-) PE connection Threaded hole M8 / 13 Nm For ring cable lugs without insulation Table 6- 48 X11 brake connector...
Page 476: X21 Ep Terminal/Temperature Sensor
• Set the DC power supply to 26 V. The following general conditions must be satisfied: • Siemens three-phase motors must be used • Siemens MOTION-CONNECT power cables must be used • Motor cable lengths, max. 100 m Note The motor brake must be connected via connector X11. It is not permitted to directly connect the cable BR –...
Page 477 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Note Function of the EP terminals The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled. Temperature sensor connection NOTICE Risk of the motor overheating due to an incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats.
Page 478: X200-X202 Drive-Cliq Interface
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.2.4 X200-X202 DRIVE-CLiQ interface Table 6- 50 X200-X202: DRIVE-CLiQ interfaces Name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 479: Meaning Of Leds
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.4 Meaning of LEDs Table 6- 51 Meaning of LEDs Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the – permissible tolerance range. Green The component is ready for operation. Cyclic DRIVE- –...
Page 480: Dimension Drawing
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.5 Dimension drawing ① Pipe thread ISO 228 G ½ B. Figure 6-104 Dimension drawing of Motor Module Liquid Cooled (200 A), all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ...
Page 481: Installation
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.6 Installation ① Mounting surface ② M6 studs ③ Heat sink ④ Washer ⑤ Spring washer ⑥ M6 nut Figure 6-105 Installing a Motor Module Liquid Cooled Tightening torques: ● Firstly, tighten the nuts by hand. Tightening torque: 0.5 Nm ●...
Page 482 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled For installation, M6 screw bolts and hexagon nuts/grub screws ISO 7436-M6x40-14 H, property class 8.8 are recommended. The coolant connections are located on the lower side of the components. All connection elements can be accessed using an appropriate tool. ●...
Page 483: Technical Data
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.7 Technical data Table 6- 52 Technical data for Motor Module Liquid Cooled 200 A Liquid Cooled 6SL3125-1TE32-0AAx Output current Rated current (I ACrms Base-load current (I Intermittent duty current (I ) 40% ACrms(Is6) Peak current ( Imax...
Page 484: Characteristics
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.7.1 Characteristics Motor Modules Booksize Liquid Cooled Figure 6-106 Duty cycle with initial load (for servo drives) Figure 6-107 Duty cycle without initial load (for servo drives) Figure 6-108 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 6-109 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 485 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Figure 6-110 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-111 Duty cycle with 60 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize Liquid Cooled Note For additional information, see Chapter Derating as a function of the installation altitude and...
Page 486 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Figure 6-113 Output current as a function of the coolant temperature Figure 6-114 Output current as a function of the pulse frequency Figure 6-115 Output current as a function of the pulse frequency (applies from order number 6SL312x-1TE32-0AA4) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 487 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Figure 6-116 Output current as a function of the installation altitude Figure 6-117 Current derating as a function of the output frequency Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 488: Motor Modules Booksize Compact
This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6...
Page 489 Motor Modules Booksize Compact 7.1 Safety instructions for Motor Modules Booksize Compact WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock.
Page 490 Motor Modules Booksize Compact 7.1 Safety instructions for Motor Modules Booksize Compact WARNING Danger to life through electric shock due to incorrectly laid brake cables If brake cables are laid without safe electrical separation, the insulation can fail with an electric shock.
Page 491 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 492: Description
Motor Modules Booksize Compact 7.2 Description Description A Motor Module Booksize Compact is a power unit (inverter) that provides the power supply for one motor or several motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 493: Interface Description
Motor Modules Booksize Compact 7.3 Interface description Interface description 7.3.1 Overview Figure 7-1 Interface overview, Single Motor Module Booksize Compact (example: 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 494 Motor Modules Booksize Compact 7.3 Interface description Figure 7-2 Interface overview, Double Motor Module Booksize Compact (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 495: X1/X2 Motor Connection
Motor Modules Booksize Compact 7.3 Interface description 7.3.2 X1/X2 motor connection Table 7- 1 X1/X2 motor connection Terminal Technical data Type: Screw terminal 5 (Page 755) Max. cross-section that can be connected: 6 mm Tightening torque: 1.2 … 1.5 Nm PE connection Single Motor Modules 3 …...
Page 496: X21/X22 Ep Terminals/Temperature Sensor
• Set the DC power supply to 26 V. The following general conditions must be satisfied: • Siemens three-phase motors must be used • Siemens MOTION-CONNECT power cables must be used • Motor cable lengths, max. 100 m 7.3.4 X21/X22 EP terminals/temperature sensor...
Page 497 Motor Modules Booksize Compact 7.3 Interface description EP terminals Parameters are used to set the filter times to debounce terminals X21.3 and X21.4, as well as X22.3 and X22.4 (see the SINAMICS S120/S150 List Manual). Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/dark tests).
Page 498: X200-X203 Drive-Cliq Interface
Motor Modules Booksize Compact 7.3 Interface description 7.3.5 X200-X203 DRIVE-CLiQ interface Table 7- 4 X200-X202: DRIVE-CLiQ interfaces for Single Motor Modules X200-X203: DRIVE-CLiQ interfaces for Double Motor Modules Name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data -...

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