Page 3 ___________________ Preface Fundamental safety ___________________ instructions ___________________ SINAMICS System overview ___________________ Line-side power components S120 Liquid-cooled chassis power units ___________________ Power Modules ___________________ Line Modules Manual ___________________ Motor Modules ___________________ Motor-side power components ___________________ Cabinet design and EMC ___________ Cooling circuit, coolant properties and protection against condensation ___________________...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
Siemens' content, and adapt it for your own machine documentation: http://www.siemens.com/mdm Training Using the following link, you can find information on SITRAIN - training from Siemens for products, systems and drive technology solutions: http://www.siemens.com/sitrain FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support: https://support.industry.siemens.com/cs...
Page 6 (Catalog PM 21) SINAMICS S120 Chassis Units and Cabinet Modules, SINAMICS • S150 Converter Cabinet Units (Catalog D 21.3) Configuring/installation SINAMICS S120 Manual for Control Units and Additional System • Components SINAMICS S120 Manual for Booksize Power Units • SINAMICS S120 Manual for Chassis Power Units, Air-cooled •...
Page 7 The EC Declaration of Conformity for the EMC Directive and the Low-Voltage Directive are available on the Internet at: https://support.industry.siemens.com/cs/ww/en/ps/13231/cert Alternatively, you can contact the Siemens office in your region in order to obtain the EC Declaration of Conformity. Note Complying with the low-voltage directive In the operational state –...
Page 8 An up-to-date list of currently certified components is also available on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact. Note on the design of a UL-approved system...
Page 9: Table Of Contents
Basic structure of a drive system with liquid-cooled SINAMICS S120 ........36 2.5.1 Structure of a drive system with liquid-cooled SINAMICS S120 and Power Module ..... 36 2.5.2 Structure of a drive system with liquid-cooled SINAMICS S120 and regulated infeed ..37 2.5.3...
Page 10 Table of contents 3.3.3.5 X530 neutral point grounding ....................56 3.3.3.6 X609 terminal strip ......................... 57 3.3.3.7 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module ........................... 58 3.3.4 Dimension drawing ........................ 59 3.3.5 Electrical connection ......................
Page 11 Table of contents Technical specifications ......................127 4.7.1 Overload capability ....................... 128 4.7.2 Derating factors as a function of coolant temperature ............130 4.7.3 Derating factors as a function of the ambient temperature ........... 131 4.7.4 Derating factors as a function of installation altitude ............132 4.7.5 Current derating as a function of the pulse frequency ............
Page 12 Table of contents Motor Modules ............................. 199 Description ........................... 199 Safety information ........................ 200 Interface description ......................203 6.3.1 Overview ..........................203 6.3.2 Connection example ......................207 6.3.3 DC link/motor connection ..................... 208 6.3.4 X9 terminal strip ........................208 6.3.5 X41 EP terminal / temperature sensor connection ..............
Page 13 Table of contents 7.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter ..........281 7.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter ......... 284 7.4.6 Technical data ........................290 Cabinet design and EMC ........................295 Notes ............................. 295 8.1.1 General ..........................
Page 14 Table of contents 10.4.6 Replacing the Control Interface Module, Motor Module, frame size FXL ......360 10.4.7 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL ..........................363 10.4.8 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL ..........................
Page 15: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
Page 16 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
Page 17 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life due to fire spreading if housing is inadequate Fire and smoke development can cause severe personal injury or material damage. • Install devices without a protective enclosure in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented.
Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Danger of an accident occurring due to missing or illegible warning labels Missing or illegible warning labels can result in accidents involving death or serious injury. • Check that the warning labels are complete based on the documentation. •...
Page 19: Safety Instructions For Electromagnetic Fields (Emf)
Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.
Page 20: Industrial Security
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens products and solutions represent only one component of such a concept.
Page 21: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 22 Fundamental safety instructions 1.5 Residual risks of power drive systems Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 23: System Overview
The SINAMICS range of drives Field of application SINAMICS is the comprehensive family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry ●...
Page 24 System overview 2.1 The SINAMICS range of drives Variants Depending on the application, the SINAMICS range offers the ideal variant for any drive task. ● SINAMICS V From both the hardware perspective as well as the functionality, these converters focus on the essential issues.
Page 25 2.1 The SINAMICS range of drives Totally Integrated Automation and communication SINAMICS is an integral component of Siemens Totally Integrated Automation. The integrated and seamless SINAMICS system covering engineering, data management, and communication at the automation level ensures solutions with low associated costs in conjunction with the SIMATIC, SIMOTION, and SINUMERIK control systems.
Page 26 System overview 2.1 The SINAMICS range of drives Depending on the application, the appropriate converter can be selected and incorporated in the automation concept. With this in mind, the converters are clearly subdivided into their different applications. A wide range of communication options (depending on the drive type) are available for establishing a communication link to the automation system: ●...
Page 27: Sinamics S120 Drive System
SINAMICS S120 drive system Overview SINAMICS S120 is the modular drive system with vector and servo control that is ideal for sophisticated drive tasks in plant and machine construction. Multi-axis drive solutions with higher-level motion control can be implemented with the modular SINAMICS S120 system just the same as solutions for single-axis drives.
Page 28 The electronic rating plate Electronic type plates in every component represent a digital link to the SINAMICS S120 drive system. They allow all drive components to be automatically identified via the DRIVE- CLiQ link.
Page 29 ● Additional system components that enhance functionality and offer different interfaces for encoders and process signals. SINAMICS S120 components were developed for installation in cabinets. They have the following features and characteristics: ● Easy to handle, simple installation and wiring ●...
Page 30: Technical Specifications
System overview 2.3 Technical specifications Technical specifications Technical data Unless specified otherwise, the following technical specifications are valid for all the following components of the SINAMICS S120 drive system, liquid-cooled. Table 2- 1 General technical data Electrical data Line supply voltage 3 AC 380 V -10% (-15% <...
Page 31 System overview 2.3 Technical specifications Ambient conditions Degree of protection IP00 according to EN 60529 (IP20, without taking into account the connecting busbars) Protection class Class I (with protective conductor system) and class III (PELV) according to EN 61800-5-1 Touch protection EN 50274 and DGUV regulation 3 when used for the intended purpose Cooling method according to Power Modules, Basic Line Modules, Active Line Modules, Motor Modules:...
Page 32 System overview 2.3 Technical specifications Environmental class/harmful chemical substances Storage Class 1C2 according to EN 60721-3-1 • • Transport Class 2C2 according to EN 60721-3-2 • • Operation Class 3C2 according to EN 60721-3-3 • • Organic/biological influences Storage Class 1B1 according to EN 60721-3-1 •...
Page 33: Standards
System overview 2.4 Standards Standards Note Information on the listed standards The standards listed in the table below are non-binding and do not in any way claim to be complete. The standards listed do not represent a guaranteed property of the product. Only the statements made in the Declaration of Conformity shall be deemed binding.
Page 34 System overview 2.4 Standards Standards* Title EN 60269-1 Low-voltage fuses; IEC 60269-1 Part 1: General requirements DIN EN 60269-1 VDE 0636-1 IEC 60287-1 to -3 Cables - Calculation of the current carrying capacity Part 1: Current carrying capacity equations (100 % load factor) and calculating the losses Part 2: Thermal resistance - Part 3: Main sections for operating conditions HD 60364-x-x...
Page 35 System overview 2.4 Standards Standards* Title EN 61800-3 Adjustable-speed electrical power drive systems; IEC 61800-3 Part 3: EMC - Requirements and specific test methods DIN EN 61800-3 VDE 0160-103 EN 61800-5-x Adjustable-speed electrical power drive systems; IEC 61800-5-x Part 5: Safety requirements; DIN EN 61800-5-x Main section 1: Electrical, thermal and energy requirements VDE 0160-105-x...
Page 36: Basic Structure Of A Drive System With Liquid-Cooled Sinamics S120
Basic structure of a drive system with liquid-cooled SINAMICS S120 2.5.1 Structure of a drive system with liquid-cooled SINAMICS S120 and Power Module Figure 2-3 Basic structure of a drive system with liquid-cooled SINAMICS S120 and Power Module Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 37: Structure Of A Drive System With Liquid-Cooled Sinamics S120 And Regulated Infeed
2.5 Basic structure of a drive system with liquid-cooled SINAMICS S120 2.5.2 Structure of a drive system with liquid-cooled SINAMICS S120 and regulated infeed Figure 2-4 Basic structure of a drive system with liquid-cooled SINAMICS S120 and regulated infeed Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 38: Structure Of A Drive System With Liquid-Cooled Sinamics S120 And Unregulated Infeed
2.5 Basic structure of a drive system with liquid-cooled SINAMICS S120 2.5.3 Structure of a drive system with liquid-cooled SINAMICS S120 and unregulated infeed Figure 2-5 Basic structure of a drive system with liquid-cooled SINAMICS S120 and unregulated infeed Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 39: Line-Side Power Components
Line-side power components Line reactors for Power Modules 3.1.1 Description The line reactors limit low-frequency line harmonics and reduce the load on the semiconductors in the Power Modules. A line reactor is not required where the effective supply impedance equals uk > 3 %. 3.1.2 Safety information WARNING...
Page 40 Line-side power components 3.1 Line reactors for Power Modules NOTICE Damage to the system caused by the use of inappropriate and not approved line reactors Inappropriate and not approved line reactors can damage the Power Modules. Line harmonics that damage/disturb other loads connected to the same line supply can also occur.
Page 41: Dimension Drawing
Line-side power components 3.1 Line reactors for Power Modules 3.1.3 Dimension drawing Figure 3-1 Dimension drawing of line reactor for Power Modules Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 42: Technical Data
Line-side power components 3.1 Line reactors for Power Modules Table 3- 1 Dimensions of line reactors for Power Modules (all data in mm) 6SL3000- 0CE32-3AA0 0CE32-8AA0 0CE33-3AA0 0CE35-1AA0 12.5 12.5 12.5 212.5 84.5 84.5 84.5 Lengths n1 and n2 correspond to the distance between holes 3.1.4 Technical data Table 3- 2...
Page 43: Line Reactors For Basic Line Modules
Line-side power components 3.2 Line reactors for Basic Line Modules Line reactors for Basic Line Modules 3.2.1 Description Line reactors limit low-frequency line harmonics and reduce the load on the semiconductors in the Basic Line Modules. A line reactor must be used if several Basic Line Modules are operated in parallel. A line reactor is not required if a single Basic Line Module is used and the effective supply impedance equals uk >...
Page 44 Line-side power components 3.2 Line reactors for Basic Line Modules Note Malfunctions through magnetic fields Reactors produce magnetic fields that can disturb or damage components and cables. • Arrange the components and cables at a suitable distance (at least 200 mm) or shield the magnetic fields appropriately.
Page 45: Dimension Drawing
Line-side power components 3.2 Line reactors for Basic Line Modules 3.2.3 Dimension drawing Figure 3-2 Dimension drawing of line reactors for Basic Line Modules Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 46 Line-side power components 3.2 Line reactors for Basic Line Modules Table 3- 3 Dimensions of line reactors for Basic Line Modules, 380 V ... 480 V 3 AC (all values in mm) 6SL3000- 0CE36-3AA0 0CE41-0AA0 0CE41-5AA0 18 x 14 152.5 212.5 211.5 Lengths n1 and n2 correspond to the distance between holes...
Page 47: Technical Data
Line-side power components 3.2 Line reactors for Basic Line Modules 3.2.4 Technical data Table 3- 5 Technical data, line reactors for Basic Line Modules, 380 ... 480 V 3 AC Article number 6SL3000- 0CE36-3AA0 0CE41-0AA0 0CE41-5AA0 Suitable for 6SL3335- 1TE37-4AAx 1TE41-2AAx 1TE41-7AAx Basic Line Module...
Page 48: Active Interface Modules, Air-Cooled
Line-side power components 3.3 Active Interface Modules, air-cooled Active Interface Modules, air-cooled 3.3.1 Description Air-cooled Active Interface Modules are used in conjunction with liquid-cooled Active Line Modules in chassis format. The air-cooled Active Interface Modules contain a Clean Power Filter with basic RI suppression, the pre-charging circuit for the Active Line Module, the line voltage sensing circuit and monitoring sensors.
Page 49: Safety Information
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.2 Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 50 Line-side power components 3.3 Active Interface Modules, air-cooled WARNING Danger of an accident due to missing warning labels in the national language. Missing warning labels in the national language can result in death or serious injury. • Attach the component warning labels in the national language. Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 51: Interface Description
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.3 Interface description 3.3.3.1 Overview Figure 3-3 Interface overview in the Active Interface Module, frame size GI Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 52 Line-side power components 3.3 Active Interface Modules, air-cooled Figure 3-4 Interface overview in the Active Interface Module, frame size HI Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 53: Connection Example
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.3.2 Connection example Figure 3-5 Connection example Active Interface Module, frame size GI Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 54 Line-side power components 3.3 Active Interface Modules, air-cooled Figure 3-6 Connection example Active Interface Module, frame size HI NOTICE Damage to the device through different phase sequence in the pre-charging and main circuits Different phase sequences in the pre-charging and main circuits can overload and destroy the pre-charging resistors of the Active Interface Module during the brief overlap period, where both contactors are simultaneously closed.
Page 55: Line/Load Connection
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.3.3 Line/load connection Table 3- 8 Connections for the Active Interface Module Terminals Designations X1: L1, L2, L3 Voltage: X2: U2, V2, W2 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % •...
Page 56: X530 Neutral Point Grounding
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.3.5 X530 neutral point grounding Table 3- 10 Neutral point grounding X530 Terminal Designation Technical data Neutral point of the Jumper inserted: Grounded measurement voltage sensing Jumper not inserted: isolated measurement Ground potential The Voltage Sensing Module is supplied with inserted jumper.
Page 57: X609 Terminal Strip
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.3.6 X609 terminal strip Table 3- 11 Terminal strip X609 Terminal Designation Technical data External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.5 V) Current consumption: Max. 0.25 A Voltage: 230 VAC (195.5 ... 264.5 V) Current consumption: Max.
Page 58: Meaning Of The Led On The Voltage Sensing Module (Vsm) In The Active Interface
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.3.7 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 3- 12 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color Status Description...
Page 59: Dimension Drawing
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.4 Dimension drawing Dimension drawing, frame size GI The mandatory cooling clearances are indicated by the dotted line. Figure 3-8 Dimension drawing for Active Interface Module, frame size GI Side view, front view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 60 Line-side power components 3.3 Active Interface Modules, air-cooled Dimension drawing, frame size HI The mandatory cooling clearances are indicated by the dotted line. Figure 3-9 Dimension drawing for Active Interface Module, frame size HI Side view, rear view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 61: Electrical Connection
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.5 Electrical connection The Active Interface Module is electrically connected in accordance with the connection examples shown in section "Interface description". Operating an Active Interface Module on a non-grounded line supply (IT system) When the device is operated on a non-grounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by removing a connection clip.
Page 62 Line-side power components 3.3 Active Interface Modules, air-cooled Figure 3-11 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size GI Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 63 Line-side power components 3.3 Active Interface Modules, air-cooled Figure 3-12 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size HI Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 64 Line-side power components 3.3 Active Interface Modules, air-cooled NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device. •...
Page 65: Technical Data
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.6 Technical data Table 3- 13 Technical data for Active Interface Modules, 380 V ... 480 V 3 AC Article number 6SL3300– 7TE35–0AA1 Suitable for Active Line Module 6SL3335- 7TE35-0AA3 Rated power of Active Line Module Rated current Supply voltages...
Page 66 Line-side power components 3.3 Active Interface Modules, air-cooled Table 3- 14 Technical data for Active Interface Modules, 500 V ... 690 V 3 AC Article number 6SL3300– 7TG35–8AA1 Suitable for Active Line Module 6SL3335- 7TG35-8AA3 Rated power of Active Line Module Rated current Supply voltages - Line voltage...
Page 67: Derating Factors As A Function Of Installation Altitude And Ambient Temperature
Line-side power components 3.3 Active Interface Modules, air-cooled 3.3.7 Derating factors as a function of installation altitude and ambient temperature Chassis units and the associated system components are rated for an ambient temperature of 40 °C and installation altitudes up to 2000 m above sea level. At ambient temperatures >...
Page 68: Active Interface Modules, Liquid-Cooled
Line-side power components 3.4 Active Interface Modules, liquid-cooled Active Interface Modules, liquid-cooled 3.4.1 Description Liquid-cooled Active Interface Modules are used in conjunction with liquid-cooled Active Line Modules in chassis format. The liquid-cooled Active Interface Modules contain a Clean Power Filter with basic RI suppression, the pre-charging circuit for the Active Line Module, the line voltage sensing circuit and monitoring sensors.
Page 69: Safety Information
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.2 Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 70 Line-side power components 3.4 Active Interface Modules, liquid-cooled WARNING Danger of an accident due to missing warning labels in the national language. Missing warning labels in the national language can result in death or serious injury. • Attach the component warning labels in the national language. CAUTION Risk of burns due to high surface temperature of the filter reactor The filter reactors can become very hot.
Page 71: Interface Description
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.3 Interface description 3.4.3.1 Overview Figure 3-13 Interface overview filter reactor, size JIL, valid for article numbers 6SL3005-0DE38-4AA0, 6SL3005-0DG37-4AA0 and 6SL3005-0DG41-3AA0 Figure 3-14 Interface overview filter reactor, frame size JIL, valid for article numbers 6SL3005-0DE41-4AA0 and 6SL3005-0DG41-6AA0 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 72 Line-side power components 3.4 Active Interface Modules, liquid-cooled Figure 3-15 Interface overview filter reactor, frame size JIL, valid for article numbers 6SL3005-0FE38-4AA5, 6SL3005-0FG37-4AA5, 6SL3005-0FG41-0AA5 and 6SL3005-0FG41-3AA5 Figure 3-16 Interface overview filter reactor, frame size JIL, valid for article numbers 6SL3005-0FE41-4AA5 and 6SL3005-0FG41-6AA5 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 73: Connection Example
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.3.2 Connection example Figure 3-17 Connection example of liquid-cooled Active Interface Module, frame size JIL, valid for article numbers 6SL3305-7TE38-4AA5, 6SL3305-7TG37-4AA5, 6SL3305-7TG41-0AA5 and 6SL3305-7TG41-3AA5 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 74 Line-side power components 3.4 Active Interface Modules, liquid-cooled Figure 3-18 Connection example of liquid-cooled Active Interface Module, frame size JIL, valid for article numbers 6SL3305-7TE41-4AA5 and 6SL3305-7TG41-6AA5 NOTICE Damage to the device through different phase sequence in the pre-charging and main circuits Different phase sequences in the pre-charging and main circuits can overload and destroy the pre-charging resistors of the Active Interface Module during the brief overlap period,...
Page 75: Line/Load Connection
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.3.3 Line/load connection Table 3- 17 Filter reactor connections Terminals Designations Line connection: Voltage: U1, V1, W1 3 AC 380 V -10% (-15% < 1 min) ... 3 AC 480 V +10% •...
Page 76: X530 Neutral Point Grounding
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.3.5 X530 neutral point grounding Table 3- 20 Neutral point grounding X530 Terminal Designation Technical data Neutral point of the Jumper inserted: Grounded measurement voltage sensing Jumper not inserted: isolated measurement Ground potential The Voltage Sensing Module is supplied with inserted jumper.
Page 77: X609 Terminal Strip
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.3.6 X609 terminal strip Table 3- 21 Terminal strip X609 Terminal Designation Technical data PE connection External 24 V DC supply Voltage: 24 V DC (20.4 ... 28.5 V) Current consumption: max. 0.25 A Voltage: 230 V AC (195.5 ...
Page 78: Meaning Of The Led On The Voltage Sensing Module (Vsm) In The Active Interface
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.3.8 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 3- 23 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color Status Description...
Page 79: Dimension Drawing
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.4 Dimension drawing Dimension drawing, filter reactor Figure 3-20 Dimension drawing, filter reactor frame size JIL Table 3- 24 Dimensions of the filter reactors (all values in mm) 6SL3005- 0DE38-4AA0 0DE41-4AA0 0DG37-4AA0 0DG41-3AA0 0DG41-6AA0 <575...
Page 80 Line-side power components 3.4 Active Interface Modules, liquid-cooled Dimension drawing, filter module Figure 3-21 Dimension drawing, filter module, frame size JIL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 81: Installation
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.5 Installation Transport fixtures for the filter reactor There are lifting eyes on the top of the filter reactor to facilitate transporting it. NOTICE Damage to the device due to improper transport Improper transport can mechanically stress the housing of the filter reactor that can damage it.
Page 82: Notes On Installation In A Control Cabinet
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.6 Notes on installation in a control cabinet A typical control cabinet design is shown in the following that shows the mounting of the main components (filter reactor and filter module) with the supplied pressure hoses and connecting cables.
Page 83 Line-side power components 3.4 Active Interface Modules, liquid-cooled Control cabinet example, valid for article numbers 6SL3305-7TE38-4AA5, 6SL3305-7TG37-4AA5, 6SL3305-7TG41-0AA5 and 6SL3305-7TG41-3AA5 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 84 Line-side power components 3.4 Active Interface Modules, liquid-cooled ① Connections (U1, V1, W1) at the filter module to establish the connection to the line side of the filter reactor (U1, V1, W1) ② Partition plate (not included in the scope of supply) to shield the power loss of the filter reactor from the filter module ③...
Page 85 Line-side power components 3.4 Active Interface Modules, liquid-cooled ① Connections (U1, V1, W1) at the filter module to establish the connection to the line side of the filter reactor (U1, V1, W1) ② Partition plate (not included in the scope of supply) to shield the power loss of the filter reactor from the filter module ③...
Page 86 Line-side power components 3.4 Active Interface Modules, liquid-cooled There must be a minimum clearance of 970 mm between the lower edge of the transport ⑦ plate ( ) and the lower edge of the filter module. The dimensions of the typical cabinet (Rittal TS8) are (width x height x depth) 600 mm x 2200 mm x 600 mm The insulating mat between the filter reactor and the filter module is made of "AF/Armaflex AF-19MM/EA"...
Page 87 Line-side power components 3.4 Active Interface Modules, liquid-cooled WARNING Risk of fire due to ground fault/short-circuit Inadequate installation of the cables between the filter reactor and the filter module can result in a ground fault/short-circuit and place persons at risk as a result of the associated smoke and fire.
Page 88 Line-side power components 3.4 Active Interface Modules, liquid-cooled Control cabinet example, valid for article number 6SL3305-7TE41-4AA5 and 6SL3305-7TG41-6AA5 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 89 Line-side power components 3.4 Active Interface Modules, liquid-cooled ① Connections (U1, V1, W1) at the filter module to establish the connection to the line side of the filter reactor (U1, V1, W1) ② Partition plate (not included in the scope of supply) to stabilize the thermally insulating mat be- ⑬...
Page 90 Line-side power components 3.4 Active Interface Modules, liquid-cooled ① Connections (U1, V1, W1) at the filter module to establish the connection to the line side of the filter reactor (U1, V1, W1) ② Partition plate (not included in the scope of supply) to stabilize the thermally insulating mat between the filter reactor ⑬...
Page 91 Line-side power components 3.4 Active Interface Modules, liquid-cooled There must be a minimum clearance of 970 mm between the lower edge of the transport ⑦ plate ( ) and the lower edge of the filter module. The dimensions of the typical cabinet (Rittal TS8) are (width x height x depth) 600 mm x 2200 mm x 600 mm The insulating mat between the filter reactor and the filter module is made of "AF/Armaflex AF-19MM/EA"...
Page 92: Cooling Circuit Connections
Line-side power components 3.4 Active Interface Modules, liquid-cooled WARNING Risk of fire due to ground fault/short-circuit Inadequate installation of the cables between the filter reactor and the filter module can result in a ground fault/short-circuit and place persons at risk as a result of the associated smoke and fire.
Page 93 Line-side power components 3.4 Active Interface Modules, liquid-cooled Article numbers 6SL3305-7TE41-4AA5 and 6SL3305-7TG41-6AA5: The hose connections must be fastened with the gaskets with a tightening torque of 30 Nm: ● The straight hose connections are intended for P1, P5 and P6. ●...
Page 94: Electrical Connection
Line-side power components 3.4 Active Interface Modules, liquid-cooled Note Replacement seal The seals for the screwed connections can be used only once when the cooling circuit is first assembled. The seals must be replaced if the circuit is disassembled and assembled again. The replacement seal is commercially available as flat Viton polymer seal with hardness 75 (+/-5) Shore A (Viton is the commercial name for elastomers with the abbreviations FPM and FKM).
Page 95 Line-side power components 3.4 Active Interface Modules, liquid-cooled WARNING Risk of fire and damage to equipment due to short-circuit / ground fault The cables to the filter module must be routed so that a ground fault or short-circuit can be ruled out.
Page 96 Line-side power components 3.4 Active Interface Modules, liquid-cooled Figure 3-29 Connection clip at the filter module NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device.
Page 97 Line-side power components 3.4 Active Interface Modules, liquid-cooled Removing the connector jumper in the VSM10 Voltage Sensing Module When operating the Active Interface Module on a non-grounded line supply (IT system), at the Voltage Sensing Module (VSM10), remove the plug-in jumper in terminal X530 at the lower side of the component.
Page 98: Technical Data
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.9 Technical data Table 3- 25 Technical data for Active Interface Modules, 380 V ... 480 V 3 AC Article number 6SL3305– 7TE38–4AA5 7TE41–4AA5 Suitable for Active Line Module 6SL3335- 7TE38-4AA3 7TE41-4AA3 Rated power of Active Line Module 6SL3335-...
Page 99 Line-side power components 3.4 Active Interface Modules, liquid-cooled Article number 6SL3305– 7TE38–4AA5 7TE41–4AA5 Max. connection cross-section - line connection (U1, V1, W1) mm² 1500 1500 - load connection (U2, V2, W2) mm² 1500 1500 - to the filter Module (U1, V1, W1) mm²...
Page 100 Line-side power components 3.4 Active Interface Modules, liquid-cooled Table 3- 26 Technical data for Active Interface Modules, 500 V ... 690 V 3 AC Article number 6SL3305– 7TG37–4AA5 7TG41–0AA5 7TG41–3AA5 7TG41–6AA5 Suitable for Active Line Module 6SL3335- 7TG37-4AA3 7TG38-1AA3 7TG41-3AA3 7TG41-6AA3 Rated power of 1400...
Page 101 Line-side power components 3.4 Active Interface Modules, liquid-cooled Article number 6SL3305– 7TG37–4AA5 7TG41–0AA5 7TG41–3AA5 7TG41–6AA5 Max. connection cross-section - line connection (U1, V1, W1) mm² 1000 1500 1500 1500 - load connection (U2, V2, W2) mm² 1000 1500 1500 1500 - to the filter Module (U1, V1, W1) mm²...
Page 102: Derating Factors As A Function Of Coolant Temperature
3.4 Active Interface Modules, liquid-cooled 3.4.9.1 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze, biocides, inhibitors (Page 335).
Page 103: Derating Factors As A Function Of The Ambient Temperature
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.9.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 104: Derating Factors As A Function Of Installation Altitude
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.9.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 3-32 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 105 Line-side power components 3.4 Active Interface Modules, liquid-cooled Figure 3-33 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 106: Parameterization
Line-side power components 3.4 Active Interface Modules, liquid-cooled 3.4.9.4 Parameterization The thresholds for the temperature monitoring must be parameterized correctly for safe operation: ● Alarm threshold p3667: 60 °C ● Trip threshold p3668: 70 °C Note Note regarding STARTER V4.4.1 The product is supported from STARTER version V4.4.1.
Page 107: Power Modules
Power Modules Description A Power Module is a power unit (frequency converter) that provides the power supply for the connected motor. The power from the 3-phase system is supplied via the 6-pulse rectifier. The output inverter produces a 3-phase, variable-voltage, variable-frequency system. A Power Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 108 Power Modules 4.1 Description Characteristics of Power Modules ● Design for 380 V 3 AC to 480 V 3 AC from 210 A to 490 A ● Suitable for TN, TT, and IT supply systems ● Liquid cooling ● Short-circuit/ground-fault-proof ●...
Page 109: Safety Information
Power Modules 4.2 Safety information Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 110 Power Modules 4.2 Safety information WARNING Danger to life due to high leakage currents caused by an interrupted external protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
Page 111 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 112: Interface Description
Power Modules 4.3 Interface description Interface description 4.3.1 Overview Figure 4-1 Power Module, frame size FL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 113 Power Modules 4.3 Interface description Figure 4-2 Power Module, frame size GL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 114: Connection Example
Power Modules 4.3 Interface description 4.3.2 Connection example Figure 4-3 Connection example for Power module Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 115: Line/Dc Link/Motor Connection
Power Modules 4.3 Interface description 4.3.3 Line/DC link/motor connection Table 4- 2 Line/DC link/motor connection for Power Module Terminals Technical specifications U1/L1, V1/L2, W1/L3 Voltage: 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % 3 AC power input Frequency: 47 ...
Page 116: X41 Ep Terminal / Temperature Sensor Connection
Power Modules 4.3 Interface description Note Looping through the supply voltage The two "P24 V" or "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through, even when the connector is removed. 4.3.5 X41 EP terminal / temperature sensor connection Table 4- 4 Terminal strip X41 Terminal...
Page 117: X42 Terminal Strip
Power Modules 4.3 Interface description NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Page 118: X46 Brake Control And Monitoring
Power Modules 4.3 Interface description 4.3.7 X46 Brake control and monitoring Table 4- 6 Terminal strip X46 brake control and monitoring Terminal Function Technical data BR output + Brake connection Supply voltage: 24 V DC BR output - Max. load current: 0.2 mA FB input + FB input - Max.
Page 119: Cooling Circuit Connections
Power Modules 4.3 Interface description 4.3.9 Cooling circuit connections Table 4- 8 Cooling circuit connections Connection Technical data Coolant connection A: Intake Pipe thread ISO 228 - G 3/4 B (external thread 3/4", flat-sealing) Coolant connection B: Return Tightening torque 60 Nm Note Replacement seal...
Page 120: Meaning Of The Leds On The Control Interface Module In The Power Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger of death when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 121: Dimension Drawing
Power Modules 4.4 Dimension drawing Dimension drawing Dimension drawing for frame size FL The mandatory cooling clearances are indicated by the dotted line. Figure 4-4 Dimension drawing Power Module, frame size FL, front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 122 Power Modules 4.4 Dimension drawing Dimension drawing for frame size GL The mandatory cooling clearances are indicated by the dotted line. Figure 4-5 Dimension drawing Power Module, frame size GL. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 123: Installation
Power Modules 4.5 Installation Installation Figure 4-6 Crane lifting lugs / screw coupling points for mechanical support Crane lifting lugs Power Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted using these lugs and transported from the pallet to the installation location. Note Transport in the horizontal position Transport in the horizontal position is permissible.
Page 124 Power Modules 4.5 Installation NOTICE Damage to the device due to improper transport Improper transport can cause mechanical loads on the housing or busbars which can result in damage to the device. • Use a lifting harness with vertical ropes or chains during transport. •...
Page 125: Electrical Connection
Power Modules 4.6 Electrical connection Figure 4-7 Protection guard Electrical connection Operating a Power Module on a non-grounded supply system/IT system If the device is operated on a non-grounded line supply (IT system), the connection clip to the basic interference suppression module must be removed. To do so, loosen the two screws ("1"...
Page 126 Power Modules 4.6 Electrical connection Figure 4-8 Removing the connection clip to the basic interference suppression module NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device.
Page 127: Technical Specifications
Power Modules 4.7 Technical specifications Technical specifications Table 4- 11 Technical data, Power Modules, 380 V ... 480 V 3 AC Article number 6SL3315– 1TE32-1AA3 1TE32–6AA3 1TE33–1AA3 1TE35–0AA3 Type rating - Based on I (50 Hz 400 V) - Based on I (50 Hz 400 V) - Based on I (60 Hz 460 V)
Page 128: Overload Capability
Power Modules 4.7 Technical specifications Article number 6SL3315– 1TE32-1AA3 1TE32–6AA3 1TE33–1AA3 1TE35–0AA3 Degree of protection IP00 IP00 IP00 IP00 Dimensions - Width - Height - Depth Frame size Weight Recommended fuse 3NE1230-2 3NE1331-2 3NE1333-2 3NE1230-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
Page 129 Power Modules 4.7 Technical specifications Low overload The base load current for low overload (I ) is based on a load duty cycle of 110% for 60 s or 150% for 10 s. Figure 4-9 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150% for 60 s or 160% for 10 s.
Page 130: Derating Factors As A Function Of Coolant Temperature
4.7 Technical specifications 4.7.2 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze, biocides, inhibitors (Page 335).
Page 131: Derating Factors As A Function Of The Ambient Temperature
Power Modules 4.7 Technical specifications 4.7.3 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 132: Derating Factors As A Function Of Installation Altitude
Power Modules 4.7 Technical specifications 4.7.4 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 4-13 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 133 Power Modules 4.7 Technical specifications Figure 4-14 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 134: Current Derating As A Function Of The Pulse Frequency
Power Modules 4.7 Technical specifications 4.7.5 Current derating as a function of the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data. Table 4- 12 Derating factor of the output current as a function of the pulse frequency Article No.
Page 135: Line Modules
Line Modules Introduction The drive line-up is connected to the power supply network via the Line Modules. Line Infeeds comprise a Line Module and the associated line connection. They generate a DC voltage from the connected line voltage that is used to supply the connected Motor Modules.
Page 136: Basic Line Modules
Line Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 Description Basic Line Modules are used for the power infeed into the DC link. They are suitable for applications in which no regenerative energy is produced, or in which the energy exchange takes place between the motor- and the generator-driven axes in the DC link.
Page 137 Line Modules 5.2 Basic Line Modules Components of the Basic infeed A Basic Infeed comprises a Basic Line Module and an external line connection, which comprises a line reactor. Operating principle One or more Motor Modules can be connected to the power supply network via the Basic Line Module.
Page 138: Safety Information
Line Modules 5.2 Basic Line Modules 5.2.2 Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 139 Line Modules 5.2 Basic Line Modules WARNING Danger to life due to high leakage currents caused by an interrupted external protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
Page 140 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 141: Interface Description
Line Modules 5.2 Basic Line Modules 5.2.3 Interface description 5.2.3.1 Overview Figure 5-1 Basic Line Module, frame size FBL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 142 Line Modules 5.2 Basic Line Modules Figure 5-2 Basic Line Module, frame size GBL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 143: Connection Example
Line Modules 5.2 Basic Line Modules 5.2.3.2 Connection example Figure 5-3 Connection example for Basic Line Modules Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 144: Line/Load Connection
Line Modules 5.2 Basic Line Modules 5.2.3.3 Line/load connection Table 5- 2 Line/load connection of the Basic Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % •...
Page 145: X41 Ep Terminal / Temperature Sensor Connection
Line Modules 5.2 Basic Line Modules 5.2.3.5 X41 EP terminal / temperature sensor connection Table 5- 4 Terminal strip X41 Terminal Function Technical data EP M1 (Enable Pulses) Connected to terminal -X9:8 EP +24 V (Enable Pulses) Connected to terminal -X9:7 - Temp Temperature sensor connection KTY84- 1C130 / PT1000 / PTC...
Page 146: X42 Terminal Strip
Line Modules 5.2 Basic Line Modules Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130, PT1000 or PTC measuring sensor in the stator windings. Note Connection to terminal strip -X9 A cable harness is used to connect terminals -X41:1 and -X41:2 to terminals -X9:8 and -X9:7.
Page 147: Drive-Cliq Interfaces X400, X401, X402
Line Modules 5.2 Basic Line Modules 5.2.3.7 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 6 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 148: Meaning Of The Leds On The Control Interface Module In The Basic Line Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger of death when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 149: Dimension Drawing
Line Modules 5.2 Basic Line Modules 5.2.4 Dimension drawing Dimension drawing, frame size FBL The mandatory cooling clearances are indicated by the dotted line. Figure 5-4 Dimension drawing, Basic Line Module, frame size GBL. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 150 Line Modules 5.2 Basic Line Modules Dimension drawing, frame size GBL The mandatory cooling clearances are indicated by the dotted line. Figure 5-5 Dimension drawing, Basic Line Module, frame size GBL. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 151: Installation
Line Modules 5.2 Basic Line Modules 5.2.5 Installation Figure 5-6 Lifting lugs / screw coupling points for mechanical support Lifting lugs Basic Line Modules are fitted with lifting lugs as standard when shipped. The units can be lifted from these lugs by a crane and transported from the pallet to the installation location. Note Transport in the horizontal position Transport in the horizontal position is permissible.
Page 152 Line Modules 5.2 Basic Line Modules NOTICE Damage to the device due to improper transport Improper transport can cause mechanical loads on the housing or busbars which can result in damage to the device. • Use a lifting harness with vertical ropes or chains during transport. •...
Page 153: Electrical Connection
Line Modules 5.2 Basic Line Modules Figure 5-7 Protection guard 5.2.6 Electrical connection Operating a Basic Line Module on a non-grounded line supply (IT system) If the device is operated on a non-grounded line supply (IT system), the connection clip to the basic interference suppression module must be removed.
Page 154 Line Modules 5.2 Basic Line Modules Figure 5-8 Removing the connection clip to the basic interference suppression module NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device.
Page 155: Technical Specifications
Line Modules 5.2 Basic Line Modules 5.2.7 Technical specifications Table 5- 10 Technical data for Basic Line Modules, 380 ... 480 V 3 AC Article number 6SL3335– 1TE37–4AA3 1TE41–2AA3 1TE41–7AA3 Rated power - At I (50Hz 400V) L DC - At I (50Hz 400V) H DC - At I...
Page 156 Line Modules 5.2 Basic Line Modules Article number 6SL3335– 1TE37–4AA3 1TE41–2AA3 1TE41–7AA3 Degree of protection IP00 IP00 IP00 Dimensions - Width - Height 1137 1137 1562 - Depth Frame size Weight Recommended fuse 3NE1333-2 3NE1435-2 3NE1438-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
Page 157 Line Modules 5.2 Basic Line Modules Table 5- 11 Technical data for Basic Line Modules, 500 ... 690 V 3 AC Article number 6SL3335– 1TG34–2AA3 1TG37–3AA3 1TG41–3AA3 1TG41–7AA3 Rated power - At I (50Hz 690V) 1100 1370 L DC - At I (50Hz 690V) 1070 H DC...
Page 158 Line Modules 5.2 Basic Line Modules Article number 6SL3335– 1TG34–2AA3 1TG37–3AA3 1TG41–3AA3 1TG41–7AA3 Max. cable length (total of all motor cables and DC link) - Shielded 1500 1500 2250 2250 - Unshielded 2250 2250 3375 3375 Degree of protection IP00 IP00 IP00 IP00...
Page 159: Derating Factors As A Function Of Coolant Temperature
5.2 Basic Line Modules 5.2.7.1 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze, biocides, inhibitors (Page 335).
Page 160: Derating Factors As A Function Of The Ambient Temperature
Line Modules 5.2 Basic Line Modules 5.2.7.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 161: Derating Factors As A Function Of Installation Altitude
Line Modules 5.2 Basic Line Modules 5.2.7.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 5-11 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 162 Line Modules 5.2 Basic Line Modules Figure 5-12 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 163: Active Line Modules
Line Modules 5.3 Active Line Modules Active Line Modules 5.3.1 Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater (factory setting) than the rated line supply voltage. In this way, the connected Motor Modules are isolated from the line voltage. This improves the dynamic response and control quality because line tolerances and fluctuations do not affect the motor voltage.
Page 164 Line Modules 5.3 Active Line Modules Active Infeed components An Active Infeed comprises an Active Interface Module and an Active Line Module. The bypass contactor is fitted in the relevant Active Interface Module on Active Infeeds which feature an Active Line Module of frame size GXL. Active Interface Modules in these frame sizes have degree of protection IP20;...
Page 165 Line Modules 5.3 Active Line Modules Operating principle One or more Motor Modules can be connected to the power supply network via the Active Line Module. The Active Line Module provides a constant DC link voltage for the Motor Modules. This ensures that they are not influenced by line voltage fluctuations. The regenerative feedback capability of the Active Line Module can be deactivated by parameterization.
Page 166: Safety Information
Line Modules 5.3 Active Line Modules 5.3.2 Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 167 Line Modules 5.3 Active Line Modules WARNING Danger to life due to high leakage currents caused by an interrupted external protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
Page 168 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 169: Interface Description
Line Modules 5.3 Active Line Modules 5.3.3 Interface description 5.3.3.1 Overview Figure 5-15 Active Line Module, frame size GXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 170 Line Modules 5.3 Active Line Modules Figure 5-16 Active Line Module, frame size HXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 171 Line Modules 5.3 Active Line Modules Figure 5-17 Active Line Module, frame size JXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 172: Connection Example
Line Modules 5.3 Active Line Modules 5.3.3.2 Connection example Figure 5-18 Example connection of Active Line Module Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 173: Line/Load Connection
Line Modules 5.3 Active Line Modules 5.3.3.3 Line/load connection Table 5- 13 Line/load connection of the Active Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % •...
Page 174: X41 Ep Terminal / Temperature Sensor Connection
Line Modules 5.3 Active Line Modules Note Connection to terminals 7 and 8 For operation, 24 V DC must be connected to terminal 7 and ground to terminal 8. Pulse suppression is activated when removed. Note Looping through the supply voltage The two "P24 V"...
Page 175 Line Modules 5.3 Active Line Modules NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 176: X42 Terminal Strip
Line Modules 5.3 Active Line Modules 5.3.3.6 X42 terminal strip Table 5- 16 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical data P24L Power supply for Control Unit, Sensor Module and Terminal Module (18 ... 28.8 V) maximum load current: 3 A Max.
Page 177: Cooling Circuit Connections
Line Modules 5.3 Active Line Modules 5.3.3.8 Cooling circuit connections Table 5- 18 Cooling circuit connections Connection Technical data Coolant connection A: Intake Pipe thread ISO 228 - G 3/4 B (external thread 3/4", flat-sealing) Coolant connection B: Return Tightening torque 60 Nm Note Replacement seal...
Page 178: Meaning Of The Leds On The Control Interface Module In The Active Line Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger of death when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 179: Dimension Drawing
Line Modules 5.3 Active Line Modules 5.3.4 Dimension drawing Dimension drawing for frame size GXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-19 Dimension drawing Active Line Module, frame size GXL Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 180 Line Modules 5.3 Active Line Modules Dimension drawing, frame size HXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-20 Dimension drawing Active Line Module, frame size HXL Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 181 Line Modules 5.3 Active Line Modules Dimension drawing for frame size JXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-21 Dimension drawing Active Line Module, frame size JXL, article numbers 6SL3335- 7TE41-0AA3, 6SL3335-7TE41-4AA3, 6SL3335-7TG41-0AA3, 6SL3335-7TG41-3AA3. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 182 Line Modules 5.3 Active Line Modules Figure 5-22 Dimension drawing Active Line Module, frame size JXL, article number 6SL3335-7TG41- 6AA3. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 183: Installation
Line Modules 5.3 Active Line Modules 5.3.5 Installation Figure 5-23 Crane lifting lugs / screw coupling points for mechanical support Crane lifting lugs Active Line Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted using these lugs and transported from the pallet to the installation location. Note Transport in the horizontal position Transport in the horizontal position is permissible.
Page 184 Line Modules 5.3 Active Line Modules NOTICE Damage to the device due to improper transport Improper transport can cause mechanical loads on the housing or busbars which can result in damage to the device. • Use a lifting harness with vertical ropes or chains during transport. •...
Page 185 Line Modules 5.3 Active Line Modules Figure 5-24 Protection guard Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 186: Technical Specifications
Line Modules 5.3 Active Line Modules 5.3.6 Technical specifications Table 5- 21 Technical data for Active Line Modules, 3 AC 380 ... 480 V, Part 1 Article number 6SL3335– 7TE35–0AA3 7TE36–1AA3 7TE38–4AA3 7TE41–0AA3 Rated power - At I (50Hz 400V) L DC - At I (50Hz 400V)
Page 187 Line Modules 5.3 Active Line Modules Article number 6SL3335– 7TE35–0AA3 7TE36–1AA3 7TE38–4AA3 7TE41–0AA3 Max. cable length (total of all motor cables and DC link) - Shielded 2700 3900 3900 3900 - Unshielded 4050 5850 5850 5850 Degree of protection IP00 IP00 IP00 IP00...
Page 188 Line Modules 5.3 Active Line Modules Table 5- 22 Technical data for Active Line Modules, 3 AC 380 ... 480 V, Part 2 Article number 6SL3335– 7TE41–4AA3 Rated power - At I (50Hz 400V) L DC - At I (50Hz 400V) H DC - At I (60Hz 460V)
Page 189 Line Modules 5.3 Active Line Modules Article number 6SL3335– 7TE41–4AA3 Degree of protection IP00 Dimensions - Width - Height 1516 - Depth Frame size Weight Recommended fuse 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current 21000 Valid for a 5s duty cycle (overload duration) and a duty cycle duration of 300s based on the rated DC-link current.
Page 190 Line Modules 5.3 Active Line Modules Table 5- 23 Technical data for Active Line Modules, 3 AC 500 ... 690 V, Part 1 Article number 6SL3335– 7TG35–8AA3 7TG37-4AA3 7TG38-1AA3 7TG41–0AA3 Rated power - At I (50Hz 690V) 1100 L DC - At I (50Hz 690V) 1000...
Page 191 Line Modules 5.3 Active Line Modules Article number 6SL3335– 7TG35–8AA3 7TG37-4AA3 7TG38-1AA3 7TG41–0AA3 Max. cable length (total of all motor cables and DC link) - Shielded 2250 2250 2250 2250 - Unshielded 3375 3375 3375 3375 Degree of protection IP00 IP00 IP00 IP00...
Page 192 Line Modules 5.3 Active Line Modules Table 5- 24 Technical data for Active Line Modules, 3 AC 500 ... 690 V, Part 2 Article number 6SL3335– 7TG41–3AA3 7TG41-6AA3 Rated power - At I (50Hz 690V) 1400 1700 L DC - At I (50Hz 690V) 1215 1490...
Page 193 Line Modules 5.3 Active Line Modules Article number 6SL3335– 7TG41–3AA3 7TG41-6AA3 Max. cable length (total of all motor cables and DC link) - Shielded 2250 2250 - Unshielded 3375 3375 Degree of protection IP00 IP00 Dimensions - Width - Height 1516 1516 - Depth...
Page 194: Derating Factors As A Function Of Coolant Temperature
5.3 Active Line Modules 5.3.6.1 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze, biocides, inhibitors (Page 335).
Page 195: Derating Factors As A Function Of The Ambient Temperature
Line Modules 5.3 Active Line Modules 5.3.6.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 196: Derating Factors As A Function Of Installation Altitude
Line Modules 5.3 Active Line Modules 5.3.6.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 5-27 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 197 Line Modules 5.3 Active Line Modules Figure 5-28 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 198 Line Modules 5.3 Active Line Modules Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 199: Motor Modules
Motor Modules Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. Power is supplied by means of the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ. The open-loop and closed- loop control functions are stored in the Control Unit.
Page 200: Safety Information
Motor Modules 6.2 Safety information Characteristics of the Motor Modules ● Version for 510 ... 720 V DC (line voltage 380 ... 480 V 3 AC) from 210 to 1405 A Version for 675 ... 1035 V DC (line voltage 500 ... 690 V 3 AC) from 100 to 1560 A ●...
Page 201 Motor Modules 6.2 Safety information DANGER Danger to life through electric shock due to the residual charge of the DC-link capacitors Because of the DC-link capacitors, a hazardous voltage is present for up to five minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury.
Page 202 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 203: Interface Description
Motor Modules 6.3 Interface description Interface description 6.3.1 Overview Figure 6-1 Motor Module, frame size FXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 204 Motor Modules 6.3 Interface description Figure 6-2 Motor Module, frame size GXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 205 Motor Modules 6.3 Interface description Figure 6-3 Motor Module, frame size HXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 206 Motor Modules 6.3 Interface description Figure 6-4 Motor Module, frame size JXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 207: Connection Example
Motor Modules 6.3 Interface description 6.3.2 Connection example Figure 6-5 Connection example Motor Module Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 208: Dc Link/Motor Connection
Motor Modules 6.3 Interface description 6.3.3 DC link/motor connection Table 6- 2 DC link/motor connection of the Motor Module Terminals Technical data DCP, DCN Voltage: DC power input 510 ... 720 VDC • 675 ... 1035 VDC • Connecting lugs: d = 13 mm (M12/50 Nm) for busbar connection U2, V2, W2 Voltage: 3 AC power output...
Page 209: X41 Ep Terminal / Temperature Sensor Connection
Motor Modules 6.3 Interface description Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled. Note Looping through the supply voltage The two "P24 V" or "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through, even when the connector is removed.
Page 210 Motor Modules 6.3 Interface description NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 211: X42 Terminal Strip
Motor Modules 6.3 Interface description 6.3.6 X42 terminal strip Table 6- 5 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical data P24L Power supply for Control Unit, Sensor Module and Terminal Module (18 ... 28.8 V) maximum load current: 3 A Max.
Page 212: Drive-Cliq Interfaces X400, X401, X402
Motor Modules 6.3 Interface description 6.3.8 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 7 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 213: Meaning Of The Leds On The Control Interface Module In The Motor Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger of death when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 214: Dimension Drawing
Motor Modules 6.4 Dimension drawing Dimension drawing Dimension drawing, frame size FXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-6 Dimension drawing Motor Module, frame size FXL. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 215 Motor Modules 6.4 Dimension drawing Dimension drawing for frame size GXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-7 Dimension drawing Motor Module, frame size GXL. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 216 Motor Modules 6.4 Dimension drawing Dimension drawing, frame size HXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-8 Dimension drawing Motor Module, frame size HXL. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 217 Motor Modules 6.4 Dimension drawing Dimension drawing for frame size JXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-9 Dimension drawing Motor Module, frame size JXL, article numbers 6SL3325-1TE41- 0AA3, 6SL3325-1TE41-4AA3, 6SL3325-1TG38-1AA3, 6SL3325-1TG41-0AA3, 6SL3325-1TG41-2AA3, 6SL3325-1TG41-3AA3. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 218 Motor Modules 6.4 Dimension drawing Figure 6-10 Dimension drawing Motor Module, frame size JXL, article numbers 6SL3325-1TE41- 4AS3, 6SL3325-1TG41-6AA3. Front view, side view Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 219: Installation
Motor Modules 6.5 Installation Installation Figure 6-11 Crane lifting lugs / screw coupling points for mechanical support Crane lifting lugs Motor Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted using these lugs and transported from the pallet to the installation location. Note Transport in the horizontal position Transport in the horizontal position is permissible.
Page 220 Motor Modules 6.5 Installation NOTICE Damage to the device due to improper transport Improper transport can cause mechanical loads on the housing or busbars which can result in damage to the device. • Use a lifting harness with vertical ropes or chains during transport. •...
Page 221 Motor Modules 6.5 Installation Figure 6-12 Protection guard Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 222: Technical Specifications
Motor Modules 6.6 Technical specifications Technical specifications Table 6- 11 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V3 AC), Part 1 Article number 6SL3325– 1TE32-1AA3 1TE32–6AA3 1TE33-1AA3 1TE35–0AA3 Type rating - Based on I (50 Hz 400 V) - Based on I (50 Hz 400 V)
Page 223 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TE32-1AA3 1TE32–6AA3 1TE33-1AA3 1TE35–0AA3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 224 Motor Modules 6.6 Technical specifications Table 6- 12 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V3 AC), Part 2 Article number 6SL3325– 1TE36-1AA3 1TE37-5AA3 1TE38–4AA3 1TE41-0AA3 Type rating - Based on I (50 Hz 400 V) - Based on I (50 Hz 400 V)
Page 225 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TE36-1AA3 1TE37-5AA3 1TE38–4AA3 1TE41-0AA3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 226 Motor Modules 6.6 Technical specifications Table 6- 13 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V3 AC), Part 3 Article number 6SL3325– 1TE41–2AA3 1TE41–4AA3 1TE41–4AS3 Type rating - Based on I (50 Hz 400 V) - Based on I (50 Hz 400 V) - Based on I...
Page 227 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TE41–2AA3 1TE41–4AA3 1TE41–4AS3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm² Busbar Busbar Busbar - PE connection...
Page 228 Motor Modules 6.6 Technical specifications Table 6- 14 Technical data for Motor Modules, DC 675 ... 1035 V (line voltage 3 AC 500 ... 690 V), Part 1 Article number 6SL3325– 1TG31-0AA3 1TG31–5AA3 1TG32-2AA3 1TG33–3AA3 Type rating - Based on I (50 Hz 690 V) - Based on I (50 Hz 690 V)
Page 229 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TG31-0AA3 1TG31–5AA3 1TG32-2AA3 1TG33–3AA3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 230 Motor Modules 6.6 Technical specifications Table 6- 15 Technical data for Motor Modules, DC 675 ... 1035 V (line voltage 3 AC 500 ... 690 V), Part 2 Article number 6SL3325– 1TG34-7AA3 1TG35-8AA3 1TG37-4AA3 1TG38–0AA3 Type rating - Based on I (50 Hz 690 V) - Based on I (50 Hz 690 V)
Page 231 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TG34-7AA3 1TG35-8AA3 1TG37-4AA3 1TG38–0AA3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 232 Motor Modules 6.6 Technical specifications Table 6- 16 Technical data for Motor Modules, DC 675 ... 1035 V (line voltage 3 AC 500 ... 690 V), Part 3 Article number 6SL3325– 1TG38–1AA3 1TG41–0AA3 1TG41–3AA3 1TG41-6AA3 Type rating - Based on I (50 Hz 690 V) 1000 1200...
Page 233: Overload Capability
Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TG38–1AA3 1TG41–0AA3 1TG41–3AA3 1TG41-6AA3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 234 Motor Modules 6.6 Technical specifications Low overload The base load current for low overload (I ) is based on a load duty cycle of 110% for 60 s or 150% for 10 s. Figure 6-13 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150% for 60 s or 160% for 10 s.
Page 235: Derating Factors
Derating factors 6.6.2.1 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze, biocides, inhibitors (Page 335).
Page 236: Derating Factors As A Function Of The Ambient Temperature
Motor Modules 6.6 Technical specifications 6.6.2.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 237: Derating Factors As A Function Of Installation Altitude
Motor Modules 6.6 Technical specifications 6.6.2.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 6-17 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 238: Current Derating As A Function Of The Pulse Frequency
Motor Modules 6.6 Technical specifications Figure 6-18 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 239 Motor Modules 6.6 Technical specifications Table 6- 17 Derating factor of the output current as a function of the pulse frequency for devices with a rated pulse fre- quency of 2 kHz Article No. Type rating Output current Derating factor at the pulse frequency at 2 kHz 6SL3325-...
Page 240 Motor Modules 6.6 Technical specifications Note Derating factors for pulse frequencies in the range between fixed values For pulse frequencies in the range between the specified fixed values, the relevant derating factors can be determined by linear interpolation. Maximum output frequencies achieved by increasing the pulse frequency By multiplying the rated pulse frequency with a multiple integer, the following output frequencies can be achieved taking into account the derating factors: Table 6- 19...
Page 241: Parallel Connection Of Motor Modules
Motor Modules 6.6 Technical specifications 6.6.3 Parallel connection of Motor Modules The following rules must be observed when connecting Motor Modules in parallel: ● Up to four identical Motor Modules can be connected in parallel. ● A common Control Unit is required whenever the modules are connected in parallel. ●...
Page 242 Motor Modules 6.6 Technical specifications Table 6- 21 Motor Modules, DC 510 ... 720 V (line voltage 3 AC 380 ... 480 V) Article number Type rating Output current Minimum cable length [kW] 6SL3325-1TE32-1AA3 6SL3325-1TE32-6AA3 6SL3325-1TE33-1AA3 6SL3325-1TE35-0AA3 6SL3325-1TE36-1AA3 6SL3325-1TE37-5AA3 6SL3325-1TE38-4AA3 6SL3325-1TE41-0AA3 6SL3325-1TE41-2AA3 1260...
Page 243: Motor-Side Power Components
Motor-side power components Sine-wave filter 7.1.1 Description If a sine-wave filter is connected to the output of the Power Modules or Motor Modules, the voltage between the motor terminals is virtually sinusoidal. This reduces the voltage load on the motor windings and prevents motor noise that would be induced by the pulse frequency. Sine-wave filters are available up to a converter type power rating of 250 kW (without consideration for derating).
Page 244: Safety Information
Damage to the Motor Module by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use sine-wave filters that SIEMENS has released for SINAMICS. Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 245 Motor-side power components 7.1 Sine-wave filter NOTICE Risk of damaging sine-wave filter by exceeding the maximum output frequency The maximum permissible output frequency when sine-wave filters are used is 150 Hz. The sine-wave filter can be damaged if the output frequency is exceeded. •...
Page 246: Dimension Drawing
Motor-side power components 7.1 Sine-wave filter 7.1.3 Dimension drawing Figure 7-2 Dimension drawing, sine-wave filter Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 247 Motor-side power components 7.1 Sine-wave filter Table 7- 1 Dimensions of the sine-wave filter (all values in mm) 6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE34-1AA0 The lengths n1, n2 and n3 correspond to the drill hole spacing Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 248: Technical Data
Motor-side power components 7.1 Sine-wave filter 7.1.4 Technical data Table 7- 2 Technical data of sine-wave filters 380 V ... 480 V 3 AC Article number 6SL3000- 2CE32-3AA0 2CE32-3AA0 2CE32-8AA0 2CE34-1AA0 Suitable for Power Module 6SL3315- 1TE32-1AAx 1TE32-6AAx 1TE33-1AAx 1TE35-0AAx Suitable for Motor Module 6SL3325- 1TE32-1AAx...
Page 249: Motor Reactors
Motor-side power components 7.2 Motor reactors Motor reactors 7.2.1 Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters. At the same time, the capacitive re-charging currents that additionally load the output of the Power Modules or Motor Modules when longer motor cables are used are simultaneously reduced.
Page 250 When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use motor reactors that SIEMENS has released for SINAMICS. NOTICE Risk of damaging the motor reactor by exceeding the maximum output frequency The maximum permissible output frequency when a motor reactor is used is 150 Hz.
Page 251: Dimension Drawing
Motor-side power components 7.2 Motor reactors 7.2.3 Dimension drawing Figure 7-3 Dimension drawing, motor reactor Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 252 Motor-side power components 7.2 Motor reactors Table 7- 3 Dimensions of motor reactors, 3 AC 380 V ... 480 V, Part 1 (all specifications in mm) 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE35-0AA0 Connection type Type 1 Type 1 Type 1 Type 2 12.5 12.5 12.5...
Page 253 Motor-side power components 7.2 Motor reactors Table 7- 5 Dimensions of motor reactors, 3 AC 500 V ... 690 V, Part 1 (all specifications in mm) 6SL3000- 2AH31-0AA0 2AH31-5AA0 2AH32-4AA0 2AH33-6AA0 2AH34-7AA0 Connection type Type 1 Type 1 Type 1 Type 1 Type 1 12.5...
Page 254: Technical Data
Motor-side power components 7.2 Motor reactors 7.2.4 Technical data Table 7- 7 Technical data of motor reactors 380 V ... 480 V 3 AC, Part 1 Article number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE35-0AA0 Suitable for Power Module 6SL3315- 1TE32-1AAx 1TE32-6AAx 1TE33-1AAx 1TE35-0AAx Suitable for Motor Module...
Page 255 Motor-side power components 7.2 Motor reactors Table 7- 8 Technical data of motor reactors 380 V ... 480 V 3 AC, Part 2 Article number 6SL3000- 2AE36-1AA0 2AE38-4AA0 2AE41-0AA0 2AE41-4AA0 Suitable for Motor Module 6SL3325- 1TE36-1AAx 1TE37-5AAx 1TE41-0AAx 1TE41-2AAx 1TE38-4AAx 1TE41-4AAx 1TE41-4AS3 Type rating of the Motor Module...
Page 256 Motor-side power components 7.2 Motor reactors Table 7- 10 Technical data of motor reactors 500 V ... 690 V 3 AC, Part 2 Article number 6SL3000- 2AH34- 2AH35- 2AH38- 2AH41- 2AH41- 7AA0 8AA0 1AA0 1AA0 3AA0 Suitable for Motor Module 6SL3325- 1TG34- 1TG35-...
Page 257: Dv/Dt Filter Plus Voltage Peak Limiter
Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter dv/dt filter plus Voltage Peak Limiter 7.3.1 Description The dv/dt filter plus voltage peak limiter comprises two components: the dv/dt reactor and the voltage-limiting network (voltage peak limiter), which cuts of the voltage peaks and returns energy to the DC link.
Page 258 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Table 7- 12 Max. pulse frequency when a dv/dt filter is used with Power Modules and/or Motor Modules with a rated pulse frequency of 2 kHz Article No. Type rating Output current for a Max.
Page 259: Safety Information
When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use dv/dt filters that SIEMENS has approved for operation with SINAMICS. Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 260 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter NOTICE Damage to the dv/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz. The dv/dt filter can be damaged if the output frequency is exceeded. •...
Page 261: Interface Description
Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter 7.3.3 Interface description Figure 7-4 Interface overview, voltage peak limiter, type 1 Figure 7-5 Interface overview, voltage peak limiter, type 2 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 262 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Figure 7-6 Interface overview, voltage peak limiter, type 3 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 263: Connecting The Dv/Dt Filter Plus Voltage Peak Limiter
Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter 7.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter Figure 7-7 Connecting a dv/dt filter plus voltage peak limiter for versions with one dv/dt reactor Figure 7-8 Connecting a dv/dt filter plus voltage peak limiter for versions with two dv/dt reactors Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 264 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Cable cross-sections Table 7- 14 Cable cross-sections for connections between the dv/dt filter plus voltage peak limiter and Power Module or Motor Module dv/dt filter Connection to the DC link Connection between dv/dt reactor and plus (DCPS / DCNS)
Page 265: Dimension Drawing, Dv/Dt Reactor
Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter 7.3.5 Dimension drawing, dv/dt reactor Figure 7-9 Dimension drawing, dv/dt reactor Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 266 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Table 7- 15 Dimensions of dv/dt reactor, 380 V ... 480 V 3 AC (all dimensions in mm) 6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4CA0 10.5 x 14 14 x 18 14 x 18 14 x 18 152.5 152.5...
Page 267 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Table 7- 17 Dimensions of dv/dt reactor, 500 V ... 690 V, Part 2 (all values in mm) 6SL3000- 2DH35-8CA0 2DH38-1DA0 2DH41-3DA0 14 x 18 14 x 18 14 x 18 152.5 hmax M12 (15 x 22)
Page 268: Dimension Drawing Of The Voltage Peak Limiter
Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter 7.3.6 Dimension drawing of the voltage peak limiter Figure 7-10 Dimension drawing of the voltage peak limiter, type 1 Figure 7-11 Dimension drawing of the voltage peak limiter, type 2 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 269 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Figure 7-12 Dimension drawing of the voltage peak limiter, type 3 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 270 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Table 7- 18 Assigning voltage peak limiter to dimension drawings Voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6BA0 Type 1 6SL3000-2DE35-0BA0 Type 2 6SL3000-2DE38-4BA0 Type 3 6SL3000-2DE41-4BA0...
Page 271: Technical Data
Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter 7.3.7 Technical data Table 7- 19 Technical data of the dv/dt filter plus voltage peak limiter, 380 V ... 480 V 3 AC Article number 6SL3000- 2DE32-6AA0 2DE35-0AA0 2DE38-4AA0 2DE41-4AA0 Suitable for Power Module 6SL3315- 1TE32-1AAx...
Page 272 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Note Cable lengths for versions with two dv/dt reactors For versions with two dv/dt reactors, the cable lengths specified in the table do not change. Table 7- 20 Technical data of the dv/dt filter plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3000- 2DH31-0AA0...
Page 273 Motor-side power components 7.3 dv/dt filter plus Voltage Peak Limiter Table 7- 21 Technical data of the dv/dt filter plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 2 Article number 6SL3000- 2DH35-8AA0 2DH38-1AA0 2DH41-3AA0 Suitable for Motor Module 6SL3325- 1TG34-7AAx 1TG37-4AAx...
Page 274: Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter 7.4.1 Description The dv/dt filter compact plus voltage peak limiter comprises two components: the dv/dt reactor and the voltage-limiting network (voltage peak limiter), which cuts off the voltage peaks and feeds back the energy into the DC link.
Page 275 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Table 7- 22 Max. pulse frequency when a dv/dt filter compact plus voltage peak limiter is used in Power Modules or Motor Modules with a rated pulse frequency of 2 kHz Article number of Power Type rating Output current for a...
Page 276: Safety Information
Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter 7.4.2 Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death.
Page 277 Damage to the dv/dt filter compact by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use a dv/dt filter compact that SIEMENS has approved for operation with SINAMICS. NOTICE Damage to the dv/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when a dv/dt filter compact is used is 150 Hz.
Page 278: Interface Description
Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter NOTICE Damage to the dv/dt filter compact if it is not activated during commissioning The dv/dt filter compact may be damaged if it is not activated during commissioning. • Activate the dv/dt filter compact during commissioning using parameter p0230 = 2. NOTICE Damage to the dv/dt filter compact if a motor is not connected dv/dt filters compact which are operated without a motor being connected can be damaged...
Page 279 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Figure 7-14 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 2 Figure 7-15 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 3 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 280 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Figure 7-16 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 dv/dt reactor Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 281: Connecting The Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Figure 7-17 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 Voltage Peak Limiter 7.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter Figure 7-18 Connecting the dv/dt filter compact plus voltage peak limiter - integrated unit Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 282 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Figure 7-19 Connecting the dv/dt filter compact plus voltage peak limiter - separate components Cable cross-sections In a dv/dt filter with separate voltage peak limiter (Type 4), the connections between dv/dt reactor and voltage peak limiter are already installed on the voltage peak limiter.
Page 283 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter WARNING Risk of fire due to ground fault / short-circuit Inadequate installation of the cables to the Power Module or Motor Module DC link can result in a ground fault / short-circuit and place persons at risk as a result of the associated smoke and fire.
Page 284: Dimension Drawing For Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter 7.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus voltage peak limiter, type 1 Figure 7-20 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 1 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 285 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus voltage peak limiter, type 2 Figure 7-21 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 2 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 286 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus voltage peak limiter, type 3 Figure 7-22 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 3 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 287 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus voltage peak limiter, type 4 Figure 7-23 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 4 dv/dt reactor Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 288 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Figure 7-24 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 4 Voltage peak limiter Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 289 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Table 7- 26 Assignment of dv/dt filters compact plus voltage peak limiter to the dimension drawings dv/dt filter compact plus voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6EA0 Type 1 6SL3000-2DE35-0EA0...
Page 290: Technical Data
Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter 7.4.6 Technical data Table 7- 27 Technical data of the dv/dt filter compact plus voltage peak limiter, 380 V ... 480 V 3 AC, Part 1 Article number 6SL3000- 2DE32-6EA0 2DE35-0EA0 2DE38-4EA0...
Page 291 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Table 7- 28 Technical data of the dv/dt filter compact plus voltage peak limiter, 380 V ... 480 V 3 AC, Part 2 Article number 6SL3000- 2DE41-4EA0 Suitable for Motor Module 6SL3325- 1TE41-0AAx (560 kW) (unit rating)
Page 292 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Table 7- 29 Technical data of the dv/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2EA0 Suitable for Motor Module 6SL3325- 1TG31-0AAx (90 kW)
Page 293 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Table 7- 31 Technical data of the dv/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 3 Article number 6SL3000- 2DG38-1EA0 2DG41-3EA0 Suitable for Motor Module 6SL3325- 1TG37-4AAx (710 kW) 1TG41-0AAx (1000 kW)
Page 294 Motor-side power components 7.4 dv/dt filter compact plus Voltage Peak Limiter Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 295: Cabinet Design And Emc
8.1.1 General The modular concept of SINAMICS S120 chassis units allows a wide range of potential device combinations. For this reason, it is impossible to describe each individual combination. This section instead aims to provide some basic information and general rules on the basis of which special device combinations can be configured to ensure electromagnetic compatibility and adequate cooling –...
Page 296 Cabinet design and EMC 8.1 Notes NOTICE Limiting of overvoltages On systems with a grounded phase conductor and a line voltage >600 VAC, line-side components should be installed to limit overvoltages to overvoltage category II according to IEC 61800-5-1. Note Protection against the spread of fire The converter may be operated only in closed housings or in higher-level control cabinets with protective covers that are closed, and when all of the protective devices are used.
Page 297: Directives
Cabinet design and EMC 8.1 Notes Maximum cable lengths Table 8- 1 Maximum cable lengths Type Maximum length [m] 24 VDC power cables 24 V signal cables Power cable between the Motor Module and motor 300 (shielded) 450 (unshielded) when using two motor reactors in series 525 (shielded) 787 (unshielded) DRIVE-CLiQ cables...
Page 298: Emc-Compliant Design And Control Cabinet Configuration
8.3.1 Mounting on mounting rails The liquid-cooled SINAMICS S120 devices can be mounted in the control cabinet on mounting rails. For this purpose, mounting rails are provided on the lower side of the power units, which can be used to mount the device in the control cabinet.
Page 299 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Rail profile at the power units The dimensions of the rail profiles for the various power units are shown in the following drawings. Figure 8-2 Rail profile, Motor Module, frame size FXL (dimensions in mm) Figure 8-3 Rail profile, Active Line Module and Motor Module, frame size GXL, (dimensions in mm) Liquid-cooled chassis power units...
Page 300 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Figure 8-4 Rail profile, Active Line Module and Motor Module, frame size HXL Figure 8-5 Rail profile, Active Line Module and Motor Module, frame size JXL, (dimensions in mm) Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 301 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Figure 8-6 Rail profile, Basic Line Module, frame sizes FBL, GBL (dimensions in mm) Figure 8-7 Rail profile, Power Modules, frame sizes FL, GL (dimensions in mm) Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 302: Horizontal Installation
8.3 Cabinet installation, vertical and horizontal installation 8.3.2 Horizontal installation The SINAMICS S120 liquid-cooled devices can operate in a vertical position with the device resting on its rear panel. To prevent heat concentrations inside the devices in this mounting position, an external fan needs to be installed which is capable of removing heated air from the devices, see Volumetric air flow and fans required (Page 305).
Page 303: Vertical Installation
8.3 Cabinet installation, vertical and horizontal installation 8.3.3 Vertical installation The SINAMICS S120 liquid-cooled devices are suitable for vertical installation in a cabinet with a minimum width of 400 mm. A partition must be installed between the cabinets housing and the SINAMICS device to ensure that the device is adequately ventilated.
Page 304: Housing For Air Guidance
Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation 8.3.4 Housing for air guidance The fan(s) can suck the air out of the device only if air cannot be sucked in between the device and the fan. A housing (enclosure/partition) must therefore be provided between the fan and the device.
Page 305: Volumetric Air Flow And Fans Required
Note Notes for installation in control cabinets The SINAMICS S120 liquid-cooled devices have IP20 degree of protection with the exception of the electrical connections (overall degree of protection IP00). Depending on the degree of protection of the cabinet, it must be guaranteed that the thermal losses in the cabinet are extracted from the cabinet using a fan or an air/water heat exchanger.
Page 306 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Note Note regarding horizontal installation If the measures recommended above are not implemented, the equipment might malfunction during operation at air temperatures as low as approx. 30° C. This is because the current transformers would be overheated! Vertical installation Note...
Page 307 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Table 8- 6 Required fan flow rate through the power unit for degree of protection > IP21 Type Required volumetric flow dv/dt of roof- Average rate of flow mounted fan [m³/s] [m/s] Power Module FL, 210 A (400 V) 0.003...
Page 308: Coolant Connection
Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Note Note regarding vertical installation It must be ensured that the ambient temperature of the device in the cabinet does not exceed 45 °C at any location. From 45° C to 50° C, see derating data. 8.3.7 Coolant connection The coolant connection must be designed to prevent any coolant leakage into the device.
Page 309: Cooling Circuit, Coolant Properties And Protection Against Condensation
• When assessing the risk, take into account residual risks. Note Contact addresses The contact addresses for companies named in this section are available on request from your local Siemens sales office. Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 310: Cooling Circuits
Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Cooling circuits General information The type of heat sink materials used requires two distinctly different heat exchange concepts. Different materials are used to guide the coolant into the cooling plates of the SINAMICS S120 liquid-cooled devices, providing the user with a range of different options for the design of the cooling circuit.
Page 311 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Table 9- 1 Cooling circuit for SINAMICS devices SINAMICS devices Basic Line Module, frame sizes FBL, GBL Power Modules, frame sizes FL, GL Active Line Module, frame sizes HXL, JXL Active Line Module, frame size GXL Motor Modules, frame sizes HXL, JXL Motor Modules, frame sizes FXL, GXL...
Page 312 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Installation The connection between the devices and cooling system should be designed with hoses for mechanical decoupling. The following hose types are recommended: ● EPDM hoses with an electrical resistance >10 ohms, e.g.
Page 313: Cooling Circuit For Aluminum Heat Sinks
Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits 9.1.1 Cooling circuit for aluminum heat sinks To ensure an optimum heat sink service life, please note the following specifications for the aluminum heat sinks (Active Interface Module JIL, Basic Line Modules FBL and GBL, Active Line Modules HXL and JXL, Motor Modules HXL and JXL): ●...
Page 314 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Table 9- 2 Components of the closed cooling circuit Component Explanation 1. Pressure relief valve Required in cooling circuits with aluminum owing to the hydroxide reaction with H the reaction product. 2.
Page 315: Cooling Circuit For Stainless Steel Heat Sinks
Note Arrangement of the devices in the cooling circuit When arranging the devices in the cooling circuit, please note that the SINAMICS S120 devices must always be positioned upstream of the motors. Dirt traps (strainer) with a mesh width ≤100 µm, at least one pressure measuring point and a sight class are important for service.
Page 316: Preventing Cavitation
Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits 9.1.3 Preventing cavitation The following applies to all cooling circuits: ● The cooling circuit must always be designed in such a way that the pressure compensator is located on the suction side of the pump and as close as possible to the pump (see Figure below).
Page 317: Cooling Circuit Configuring Information
Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits 9.1.4 Cooling circuit configuring information The operating pressure must be set according to the flow conditions in the supply and return lines of the cooling circuit. The required coolant flow rate per time unit must be set according to the technical data of the relevant devices.
Page 318 ● The risk of cavitation and abrasion increases as a result of the high total volumetric flow. ● It is not possible to connect SINAMICS S120 in series because the total volumetric flow inherent to any series connection requires system pressures in the 600 kPa range or above.
Page 319 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-6 Pressure drop as a function of volumetric flow for Basic Line Module, frame size GBL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 320 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-7 Pressure drop as a function of volumetric flow for Power Module frame size FL, and Motor Module frame size FXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 321 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-8 Pressure drop as a function of volumetric flow for Power Module frame size GL, Active Line Module and Motor Module frame size GXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 322 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-9 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size HXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 323 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-10 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size JXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 324 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-11 Pressure drop as a function of volumetric flow for Active Interface Module, frame size JIL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 325 Coolant mixture comprising Antifrogen L and water The following diagrams show the pressure drop as a function of the volumetric flow rates for the different SINAMICS S120 liquid-cooled components when using Antifrogen L. Figure 9-12 Pressure drop as a function of volumetric flow for Basic Line Module, frame size FBL...
Page 326 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-13 Pressure drop as a function of volumetric flow for Basic Line Module, frame size GBL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 327 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-14 Pressure drop as a function of volumetric flow for Power Module frame size FL, and Motor Module frame size FXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 328 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-15 Pressure drop as a function of volumetric flow for Power Module frame size GL, Active Line Module and Motor Module frame size GXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 329 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-16 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size HXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 330 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-17 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size JXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 331 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-18 Pressure drop as a function of volumetric flow for Active Interface Module, frame size JIL Dimensioning the cooling circuit Recommendation for dimensioning the cooling circuit: The differential pressure between the supply and return lines should be selected such that the following applies: The individual pressure drops Pi represent the pressure drops of components (heat exchanger, piping, 70 kPa for the SINAMICS devices connected in parallel, valves, dirt traps,...
Page 332: Equipotential Bonding
Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition 9.1.5 Equipotential bonding All components in the cooling system (SINAMICS units, heat exchanger, piping system, pump, pressure compensator, etc.) must be connected to an equipotential bonding system. A copper bar or stranded copper with the appropriate conductor cross-sections must be used for this purpose to eliminate electrochemical processes.
Page 333 Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition NOTICE Damage to the device through a high percentage of chloride in drinking water According to Directive 98/83/EC, drinking water may contain up to 250 mg/l of chloride! This value is too high for the heat sinks, the heat sinks can be damaged! •...
Page 334 Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition To better explain the coolant specifications in this document, a number of problems which can be encountered if these specifications are ignored are listed in the table below. Table 9- 5 Substances which can cause irreparable heat sink damage Problem Possible causes/consequences...
Page 335: Antifreeze, Biocides, Inhibitors
Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition 9.2.2 Antifreeze, biocides, inhibitors Table 9- 6 Overview and application of approved coolant additives Application with SINAMICS Application with SINAMICS Please note the following in S120, liquid-cooled, with alumi- S120, liquid-cooled, with stain- particular num heat sink...
Page 336 Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition NOTICE Material damage caused by incorrectly adding antifreeze Incorrectly adding antifreeze to the cooling circuit can result in material damage caused by corrosion and cooling circuit leaks. • Always mix the coolant outside the cooling circuit before filling it. •...
Page 337 Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition Note Determining the appropriate biocide The type of bacteria determines the biocide. The concentration must be adapted to be in compliance with what the manufacturer recommends. It is not permissible that biocides and antifreeze are mixed. Antifreeze already has a biocidal effect in the minimum concentration specified above.
Page 338: Materials
The following table lists a wide variety of materials and components which may or may not be used in a cooling circuit. Table 9- 7 Materials and components of a cooling circuit Material Used as Application with SINAMICS S120 liquid-cooled Zinc Pipes, valves and Do not use zinc! fittings Brass Pipes, valves and Can be used in closed circuits with antifreeze.
Page 339: Anti-Condensation Measures
Cooling circuit, coolant properties and protection against condensation 9.4 Anti-condensation measures Note Checking the hose lines The inspection intervals depend on the prevailing ambient conditions. The following points should be noted for the coolant hoses: • Damage through abrasion points •...
Page 340: Examples Of Coolant Control
Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control Table 9- 8 Dew point temperature as a function of relative air humidity ϕ and room temperature at an installation altitude of 0 m. T room φ=20% φ=30% φ=40% φ=50%...
Page 341 Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control From the control point of view, the servo motor on 3-way valve has an I behavior. The dashed feedback is recommended for a stable control with P behavior. The 3-way valve is controlled so that the path B-AB is opened when the coolant is cold.
Page 342 Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control Example of control of the coolant temperature depending on the relative humidity and the ambient temperature The temperature correction value delta T (ΔT ) is added to the ambient temperature to maintain the temperature setpoint (T ) for the coolant.
Page 343 Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control Figure 9-21 Curve to determine the temperature ΔT The temperature ΔT can be determined according to the characteristic based on the measured humidity. Example of the formation of the temperature setpoint of the coolant ①...
Page 344: Connection Methods
95%. SIEMENS cooling units Cooling units with a cooling capacity of 32, 48, 72 and 110 kW can be ordered from SIEMENS. Please contact your local Siemens office. The cooling units in a Siemens control cabinet have a closed-control unit with a bypass valve as protection against condensation.
Page 345: Commissioning
Cooling circuit, coolant properties and protection against condensation 9.7 Commissioning Figure 9-24 Coolant connections Commissioning Commissioning the cooling circuit Once the modules have been installed in the plant, the coolant circuit must be commissioned before the electrical systems. Venting the heat sink In some devices the heat sink has to be vented when it is being filled, depending on the device type and the frame size.
Page 346 Cooling circuit, coolant properties and protection against condensation 9.7 Commissioning Venting the heat sink with removal of the front electronic fan On the following Basic Line Modules the front electronic fan must be removed in order to operate the venting lever: ●...
Page 347: Service
Cooling circuit, coolant properties and protection against condensation 9.8 Service The numbering below corresponds to the numbers in the figure. 1. Remove the lower fastening screw for the plug-in electronics module / the front electronic fan. 2. Detach the plug connection of the power cable for the front electronic fan. 3.
Page 348 Cooling circuit, coolant properties and protection against condensation 9.8 Service Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 349: Maintenance And Servicing
Maintenance and servicing 10.1 Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components. ● Exchanging device components when the device is serviced ●...
Page 350: Maintenance
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 351 Maintenance and servicing 10.2 Maintenance Service for the cooling circuit The following service is recommended for the cooling circuit: ● The coolant should be checked 3 months after the cooling circuit is filled for the first time and, subsequently, once a year. When analyzing the coolant, the concentration and the general conditions of the inhibitor/antifreeze should be checked.
Page 352: Servicing
Maintenance and servicing 10.3 Servicing 10.3 Servicing Servicing involves activities and procedures for maintaining and restoring the specified condition of the devices. Required tools The following tools are required for replacing components: ● Standard set of tools with screwdrivers, screw wrenches, socket wrenches, etc. ●...
Page 353: Replacing Components
Maintenance and servicing 10.4 Replacing components 10.4 Replacing components 10.4.1 Safety information WARNING Danger to life due to improper transport and installation of devices and components Serious injury or even death and substantial material damage can occur if the devices are not transported or installed properly.
Page 354: Mounting Equipment For Power Units
Maintenance and servicing 10.4 Replacing components Automatic firmware update A firmware update for the replaced DRIVE-CLiQ component may run automatically after switching on the electronics. ● The following LEDs will flash slowly to indicate that an automatic firmware update is in progress: the "RDY"...
Page 355 Maintenance and servicing 10.4 Replacing components Figure 10-1 Mounting aid Article number of the mounting equipment The article number for the mounting equipment is 6SL3766-1CA00-0AA0. Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 356: Replacing The Control Interface Module, Power Module, Frame Size Fl
Maintenance and servicing 10.4 Replacing components 10.4.4 Replacing the Control Interface Module, Power Module, frame size FL Replacing the Control Interface Module Figure 10-2 Replacing the Control Interface Module, Power Module, frame size FL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
Page 357 Maintenance and servicing 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (two screws and one nut) and remove the control module holder. 2.
Page 358: Replacing The Control Interface Module, Power Module, Frame Size Gl
Maintenance and servicing 10.4 Replacing components 10.4.5 Replacing the Control Interface Module, Power Module, frame size GL Replacing the Control Interface Module Figure 10-3 Replacing the Control Interface Module, Power Module, frame size GL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
Page 359 Maintenance and servicing 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (two screws and one nut) and remove the control module holder. 2.
Page 360: Replacing The Control Interface Module, Motor Module, Frame Size Fxl
Maintenance and servicing 10.4 Replacing components 10.4.6 Replacing the Control Interface Module, Motor Module, frame size FXL Replacing the Control Interface Module Figure 10-4 Replacing the Control Interface Module, Motor Module, frame size FXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 361 Maintenance and servicing 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 362 Maintenance and servicing 10.4 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.
Page 363: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Gxl
Maintenance and servicing 10.4 Replacing components 10.4.7 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Replacing the Control Interface Module Figure 10-5 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Preparatory steps ●...
Page 364 Maintenance and servicing 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (maximum five connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42/–X46 (maximum six connectors).
Page 365: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Hxl
Maintenance and servicing 10.4 Replacing components 10.4.8 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Replacing the Control Interface Module Figure 10-6 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Preparatory steps ●...
Page 366 Maintenance and servicing 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (maximum five connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42/–X46 (maximum six connectors).
Page 367: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Jxl
Maintenance and servicing 10.4 Replacing components 10.4.9 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Replacing the Control Interface Module Figure 10-7 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 368 Maintenance and servicing 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 369 Maintenance and servicing 10.4 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.
Page 370: Replacing The Control Interface Module, Basic Line Module, Frame Size Fbl
Maintenance and servicing 10.4 Replacing components 10.4.10 Replacing the Control Interface Module, Basic Line Module, frame size FBL Replacing the Control Interface Module Figure 10-8 Replacing the Control Interface Module, Basic Line Module, frame size FBL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
Page 371 Maintenance and servicing 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plugs for the signal cables (two connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42 (maximum five connectors). The DRIVE-CLiQ cables should be marked to ensure that they are subsequently correctly inserted.
Page 372: Replacing The Control Interface Module, Basic Line Module, Frame Size Gbl
Maintenance and servicing 10.4 Replacing components 10.4.11 Replacing the Control Interface Module, Basic Line Module, frame size GBL Replacing the Control Interface Module Figure 10-9 Replacing the Control Interface Module, Basic Line Module, frame size GBL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 373 Maintenance and servicing 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 374 Maintenance and servicing 10.4 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.
Page 375: Replacing The Electronic Fan, Power Module, Frame Size Fl
Maintenance and servicing 10.4 Replacing components 10.4.12 Replacing the electronic fan, Power Module, frame size FL Replacing the electronic fan Figure 10-10 Replacing the electronic fan, Power Module, frame size FL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 376 Maintenance and servicing 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 377 Maintenance and servicing 10.4 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.
Page 378: Replacing The Electronic Fan, Power Module, Frame Size Gl
Maintenance and servicing 10.4 Replacing components 10.4.13 Replacing the electronic fan, Power Module, frame size GL Replacing the electronic fan Figure 10-11 Replacing the electronic fan, Power Module, frame size GL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 379 Maintenance and servicing 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 380 Maintenance and servicing 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ① Tightening torque for the fastening screws of the plug-in electronics module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 381: Replacing The Electronic Fan, Motor Module, Frame Size Fxl
Maintenance and servicing 10.4 Replacing components 10.4.14 Replacing the electronic fan, Motor Module, frame size FXL Replacing the electronic fan Figure 10-12 Replacing the electronic fan, Motor Module, frame size FXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 382 Maintenance and servicing 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 383 Maintenance and servicing 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 384: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Gxl
Maintenance and servicing 10.4 Replacing components 10.4.15 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 10-13 Replacing the electronic fan, Active Line Module, and Motor Module, frame size GXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 385 Maintenance and servicing 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 386 Maintenance and servicing 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 387: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Hxl
Maintenance and servicing 10.4 Replacing components 10.4.16 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 10-14 Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 388 Maintenance and servicing 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 389 Maintenance and servicing 10.4 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.
Page 390: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Jxl
Maintenance and servicing 10.4 Replacing components 10.4.17 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 10-15 Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 391 Maintenance and servicing 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 392 Maintenance and servicing 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 393: Replacing The Electronic Fan, Basic Line Module, Frame Size Fbl
Maintenance and servicing 10.4 Replacing components 10.4.18 Replacing the electronic fan, Basic Line Module, frame size FBL Replacing the electronic fan Figure 10-16 Replacing the electronic fan, Basic Line Module, frame size FBL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 394 Maintenance and servicing 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 395 Maintenance and servicing 10.4 Replacing components Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug connections and ensure that they are secure. When using connectors with a locking mechanism, make sure that the locking lever is securely engaged once connected.
Page 396: Replacing The Electronic Fan, Basic Line Module, Frame Size Gbl
Maintenance and servicing 10.4 Replacing components 10.4.19 Replacing the electronic fan, Basic Line Module, frame size GBL Replacing the electronic fan Figure 10-17 Replacing the electronic fan, Basic Line Module, frame size GBL Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 397 Maintenance and servicing 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 398 Maintenance and servicing 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 399: Replacing The Fan, Active Interface Module, Frame Size Gi
Maintenance and servicing 10.4 Replacing components 10.4.20 Replacing the fan, Active Interface Module, frame size GI Replacing the fan Figure 10-18 Replacing the fan, Active Interface Module, frame size GI Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 400 Maintenance and servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 401: Replacing The Fan, Active Interface Module, Frame Size Hi
Maintenance and servicing 10.4 Replacing components 10.4.21 Replacing the fan, Active Interface Module, frame size HI Replacing the fan Figure 10-19 Replacing the fan, Active Interface Module, frame size HI Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...
Page 402 Maintenance and servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 403: Forming The Dc Link Capacitors
Maintenance and servicing 10.5 Forming the DC link capacitors 10.5 Forming the DC link capacitors Description If the Power Module, Basic Line Module, Active Line Module, and Motor Module have not been used for more than two years, the DC link capacitors must be reformed. If this is not carried out, the units could be damaged when the DC link voltage is connected under load.
Page 404 Maintenance and servicing 10.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 10- 2 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 ... 9 January to September 2011 October...
Page 405 Maintenance and servicing 10.5 Forming the DC link capacitors WARNING Risk of death from electric shock when installation of lamp sockets is non-insulated If two incandescent lamps connected in series are used, the insulation of the lamp sockets is not rated for the high voltage of 500 to 690 V 3 ph AC. •...
Page 406 Maintenance and servicing 10.5 Forming the DC link capacitors Forming circuit for Motor Modules Figure 10-22 Forming circuit for Motor Modules Procedure ● The unit being formed must not receive a power-on command (e.g. from the keyboard, BOP20 or terminal block). ●...
Page 407: Appendix
Appendix Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below. These cable lugs are not to exceed these dimensions, as mechanical fastening and adherence to the voltage distances is not guaranteed otherwise.
Page 408: List Of Abbreviations
Appendix A.2 List of abbreviations List of abbreviations Table A- 2 List of abbreviations Abbreviation Meaning, German Meaning, English A... Warnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog Input Analogausgang Analog Output Advanced Operator Panel Advanced Operator Panel ASCII Amerikanische Code-Norm für den Informati- American Standard Code for Information Inter-...
Page 409 Appendix A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Gleichstrom negativ Direct current negative DCNA Gleichstrom negativ Zusatzanschluss Direct current negative auxiliary Gleichstrom positiv Direct current positive DCPA Gleichstrom negativ Zusatzanschluss Direct current positive auxiliary Antriebsdatensatz Drive Data Set Digitaleingang Digital Input DI / DO...
Page 410 Appendix A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Hardware Hardware i. V. in Vorbereitung: diese Eigenschaft steht zur in preparation: this feature is currently not Zeit nicht zur Verfügung available Eingang/Ausgang Input/Output Inbetriebnahme Commissioning Identifizierung Identifier Internationale Norm in der Elektrotechnik International Electrotechnical Commission IGBT Bipolartransistor mit isolierter Steuerelektrode...
Page 411 Appendix A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Leistungsteildatensatz Power Module Data Set Schutzerde Protective Earth PELV Schutzkleinspannung Protective Extra Low Voltage Programmiergerät Programming terminal Proportional Integral Proportional Integral Speicherprogrammierbare Steuerung (SPS) Programmable Logic Controller (PLC) Baustein zur Synchronisierung Phase Locked Loop PROFIBUS Nutzerorganisation PROFIBUS user organization...
Page 412 Appendix A.2 List of abbreviations Abbreviation Meaning, German Meaning, English Totally Integrated Automation Totally Integrated Automation Terminal Module Terminal Module Drehstromversorgungsnetz geerdet Three-phase supply network, grounded Drehstromversorgungsnetz geerdet Three-phase supply network, grounded Transistor-Transistor-Logik Transistor-transistor logic Underwriters Laboratories Inc. Underwriters Laboratories Inc. Vektorregelung Vector Control Zwischenkreisspannung...
Page 413: Index
102, 130, 159, 194, 235 with Power Module, 36 Function of installation altitude and ambient Basic structure of a drive system with liquid-cooled temperature, 67 SINAMICS S120, 36 Dimension drawing Biocides, 335 Active Interface Modules, 59 Active Interface Modules, liquid-cooled, filter...
Page 414 Index dv/dt filter compact plus voltage peak limiter, 274 Basic Line Modules, 151 Connection, 281 Motor Modules, 219 dv/dt filter compact plus Voltage Peak Limiter Power Modules, 123 Interfaces, 278 Interfaces dv/dt filter compact plus voltage peak limiter Active Interface Modules, 51 Dimension drawing, 284 dv/dt filter compact plus Voltage Peak Limiter, 278 dv/dt filter plus voltage peak limiter...
Page 415 Index Mounting equipment for power units, 354 Electronic fan, frame size HXL, 387 Mounting on mounting rails, 298 Electronic fan, frame size JXL, 390 Fan, frame size GI, 399 Fan, frame size HI, 401 Replacing components, 353 Residual risks, 21 Non-grounded line supply, 61, 95, 125, 153 Safety information Operation on a non-grounded line...
Page 416 Index Power Modules, 127 Sine-wave filter, 248 Technical support, 7 Tightening torques, 352 Tool, 352 Transport fixtures, 81 Venting the heat sink, 345 Vertical installation, 303 Voltage peak limiter Dimension drawing, 268 Volumetric air flow and fans required, 305 Liquid-cooled chassis power units Manual, (GH7), 11/2016, 6SL3097-4AM00-0BP7...

This manual is also suitable for:

Simanics s120

Siemens Sinamics S120 Manual

1 Fundamental Safety Instructions

2 System Overview

3 Line-Side Power Components

4 Power Modules

5 Line Modules

6 Motor Modules

7 Motor-Side Power Components

8 Cabinet Design and EMC

9 Cooling Circuit, Coolant Properties and Protection against Condensation

10 Maintenance and Servicing

Appendix

Quick Links

Related Manuals for Siemens Sinamics S120

Summary of Contents for Siemens Sinamics S120