Related Manuals for ABB TS3
Summary of Contents for ABB TS3
- Page 1 TS3 Trip Unit Test Set instructions manual 1SDH000670R0002 L3852 888.902.6111 www.intellirentco.com...
-
Page 2: Table Of Contents
Alarms ......................6 5.5.3 Timer ....................... 6 Operating parameters ..................... 6 5.6.1 Parameters ...................... 6 5.6.2 TS3 Setting ...................... 6 5.6.3 User Data - Test Report ................... 6 User interface ......................6 5.7.1 knob and keys use ................... 6 5.7.2 Default Settings.................... - Page 3 PR331-PR332-PR333 trip unit functional test............6 8.8.1 PR331 installation .................... 6 8.8.2 PR332- PR333 installation................6 PR231-PR232 trip unit functional test ..............6 TS3 Manager Installation ....................6 Upgrade Firmware...................... 6 Troubleshooting table ....................6 11.1 In case of a fault...................... 6 1SDH000670R0002...
-
Page 4: Identification
1. Identification TS3 is a testing device that realizes functionality verification on Low Voltage ABB SACE air circuit breakers electronic trip units, with one-phase secondary current injection. 2. Safety notice Read this manual carefully and completely. WARNING: this symbol gives information about operations, actions or circumstances that can cause injuries to the personnel, damage to the unit or economic losses. -
Page 5: Abbreviations
New EMAX X1 and Tmax T7 series trip units Trip unit Electronic protection release NOVOMAX series trip unit NOVOMAX series trip unit Software Trip Coil Tmax ABB SACE Molded Case Circuit Breaker series Trip unit test set TS3M Software manager 1SDH000670R0002 L3852 5/44 888.902.6111... -
Page 6: Standard Equipment
4 Standard equipment TS3 is provided with the following accessories: Power supply cable USB cable Test cable extension S2 test cable AR1,S1 test cable PR1 test cable PR121, PR122, PR123 test cable PR111-PR112-PR113 test cable PR231, PR232, PR331, PR332, PR333... -
Page 7: Technical Specification
Total weight (TS3 completed with accessories): 22 Kg. Transport case 5.2.1 For a safe transport of TS3, the use of the trolley-transportation case is advised: the case is supplied by ABB S.p.A. SACE Division under request (ordering code 1SDA065705R1). 1SDH000670R0002... -
Page 8: Electrical Characteristics
Test connector The TS3 input and output connections are available to the user by means of the frontal “Main Connector” (see chapter 5.7), to be connected at the extension cable and/or at the test cable (see chapter 4), both supplied with the test device. On this connector and consequently on the test cable, the following are available: 5.5.1.1 Generated current signal... -
Page 9: Alarms
[s] 1000 x In Graph 1 The auto protection function, implemented on TS3, protects the trip unit under test for incorrect setting or/and cabling by the user. Alarms 5.5.2 Here following, the alarms messages visualized by the display in case of anomalies on supply voltage or internal overheating of the instrument. -
Page 10: Operating Parameters
5.6 Operating parameters TS3 permits personalized operating parameters by the user, according to the characteristic of the tests to be performed. Few parameters can only be read, while the other can be edit too, and will be available on the display and on the test report, produced by the TS3 at every test. -
Page 11: User Data - Test Report
- Test Report User Data Label Description Heading Default Heading Test Nr Test number (automatically proposed by TS3) Date Date of the Test Hour Time of the Test Test Information defined by the user (ex. name) Information defined by the user (ex. Trip unit serial number) Name Information defined by the user (ex. -
Page 12: User Interface
Figure 1. Frontal view TS3 Rifer. Description Type B USB connector for connection to PC Main connector for ABB SACE test cable “Output On” LED – Test ongoing Start / Stop test pushbutton (immediate test stop) Backlit LCD grapich display... -
Page 13: Knob And Keys Use
: press START/STOP to start or stop immediately an ongoing test. F1 F2 F3 F4 : press F1 F2 F3 F4 function keys to enter in soft key menus. 5.7.2 Default Settings ABB SACE provides the TS3 with the following adjusted parameters: Label Value Nominal power Voltage 230Vac... -
Page 14: Putting Into Service
For the connections under care of the user, it is advised to exclusively use test cable and power cable provided by ABB SACE and carefully follow what mentioned in the present manual. In this way, the TS3 test unit is able to comply with the international standards and guarantee a perfect functionality even in heavy electromagnetic ambient environments. -
Page 15: Menu Tree
6.3 Menu tree 1SDH000670R0002 L3852 15/44 888.902.6111 www.intellirentco.com... - Page 16 1SDH000670R0002 L3852 16/44 888.902.6111 www.intellirentco.com...
-
Page 17: Display
6.4 Display TS3 automatically recognize the cable version connected to the main connector, ready to test the proper trip unit types. Example. After the connections of PR23X - PR33X test cable to the extension cable and to the frontal main connector, the following screen will be presented In the below Figure 3, is highlighted the subdivision in areas. -
Page 18: Operative Instructions - Step By Step
7.1.1 Setup Password It is necessary to enter a password in order to modify some of the TS3 parameters; the default password is mentioned in chapter 5.7.2. This password may be modified by the user, with a new one having a length between 1 to 5 characters; it is necessary to insert the old password, then the new one twice, to reconfirm it, and then save it pressing ENTER. -
Page 19: Preferences
7.1.3 Preferences On the preferences screen it is possible to select the following: • Language ( Italian, English, French, German e Spanish) • Acoustic signal at key selections (beep) • Acoustic signal at every event (ex. Start test, Stop test, etc.) Figure 6 7.1.4 Frequency... -
Page 20: Trip Unit Selection
7.2 Trip unit selection The TS3 is able to recognize the connected cable and automatically show the list of selectable trip units for the test. Press keys or the knob to select the correct trip unit, then confirm pressing ENTER. -
Page 21: Test Setup
7.4 Test setup From the screen CB Type, Iu and In selection ( see chapter 7.3) press the F1 key to enter the Test setup screen. In the Test setup screen the following selections are available: • Itest as multiple of In (relative current value) and the corresponding value in Ampere (absolute current value) •... -
Page 22: Carrying Out The Test
7.5 Carrying out the TEST The test stat once the START/STOP is pressed, and the selected Itest current is generated. Ongoing test number Past time from Manual adjustment test start of generated In trascorso da Selected current in In and (Ampere) Phase under test Figure 13... -
Page 23: Test Report
7.6 Test Report TS3 can store up to 99 reports. To pass to previous or following test report use F2, F3 function key. The test numbering restarts from test report nr.1 when the available memory is full. Reset or change of store mode (cyclic mode) can be done in the Setup Menu (see chapter 7.1). -
Page 24: Test On Protective Functions
To test the S function, set the I protection = Off, or adjust a lower value of current (tolerances included). Note4: As the TS3 is a one-phase secondary current generator, with the G function available and enabled, this will be always active;... -
Page 25: S1 Trip Unit Functional Test
In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the technical catalogue n° 6000-3-84. -
Page 26: S2 Trip Unit Functional Test
In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the technical catalogue n° 6000-3-84. -
Page 27: Ar1 Trip Unit Functional Test
8. In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the technical catalogue n° 649058. -
Page 28: Pr1 Trip Unit Functional Test
Figure 18 8. In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the document (ANNEX-PI3-15). -
Page 29: Pr111 Trip Unit Functional Test
8. In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the instruction manual of the CB n° RH0228002 ÷ RH0228005 or RH0109002. -
Page 30: Pr112-Pr113 Trip Unit Functional Test
8. In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the instruction manual of the CB n° RH0228002 ÷ RH0228005 or RH0109002. -
Page 31: Pr121-Pr122-Pr123 Trip Unit Functional Test
Connect the Key plug indicated in Figure 21 to the corresponding connector on the back side of the DUT Figure 21 6. Connect the extension cable to TS3. 7. Connect the PR12x test cable to the extension cable. Connect the XK1 and TC connections to the DUT with proper key plug. - Page 32 10. In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, 11. Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the instruction manual of the CB n°1SDH000460R0002 ÷ 1SDH000460R0005 or 1SDH000532R0002.
- Page 33 Connect the Key plug indicated in Figure 24 to the corresponding connector on the back side of the DUT Figure 24 Connect the extension cable to TS3. Connect the PR33x test cable to the extension cable. 8. Connect the KM8 connector to the DUT.
- Page 34 10. In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, 11. Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the instruction manual of the trip unit n° 1SDH000587R0002÷ 1SDH000587R0005.
- Page 35 9. In order to set parameters and perform the test, follow the instructions in chapters 7.3, 7.4, 10. Verify that the tripping time indicated in the TS3 display is corresponding to the expected one, as indicated in the technical catalogue n° 1SDC210015D0202.
- Page 36 Example of test on PR232: Current generation on phase L1 Setting on the trip unit for L, S, I protections. Expected Trip Protection Curve Trip time I test tripping threshold time t=k/I I1= 0.4In 2.4In I2=5In t2 = 0.25s 0,25s ...
- Page 37 To install the TS3 Manager, follow the instructions below. In the USB memory stick, are stored the following folders: In the TS3 MANAGER folder there are the following files : run one by one the files to perform the installation.
- Page 38 To upgrade the FW • connect the USB cable from PC to TS3 (if necessary install the USB-RS485 converter, the driver are present in the USB stick memory in the folder Driver USB-RS485 ) , • run the TS3 Manager and follow the instructions below.
- Page 39 Select Master Communication setting COM Port Selection Firmware selection Firmware selection Press START to begin the firmware upload Turn on the TS3 Firmware loading Finish firmware loading 1SDH000670R0002 L3852 39/44 888.902.6111 www.intellirentco.com...
- Page 40 Select Slave ad press START Turn on the TS3 Firmware loading to begin the firmware upload Finish firmware loading 1SDH000670R0002 L3852 40/44 888.902.6111 www.intellirentco.com...
- Page 41 In the following table, a series of typical situation are indicated, useful to understand and solve faults or improper working Note 7: In case none of the following cases will help you to find a solution, please contact the nearest ABB service...
- Page 42 11.1 In case of a fault If the TS3 is suspected of being faulty, there are signs of malfunctions, we advise you to strictly follow the recommendations below: 1. Take note of the type of fault Take note of the Serial Number, TS3 SW version ( see chapter Take note of the trip unit type.
- Page 43 1SDH000670R0002 L3852 43/44 888.902.6111 www.intellirentco.com...
- Page 44 ABB SACE Division and dimensions specified in the present LV Breakers document may only be considered binding Via Baioni, 35 - 24123 Bergamo - Italy after confirmation by ABB S.p.A. Tel.: +39 035.395.111 - Telefax: +39 035.395.306-433 SACE Division http://www.abb.com 1SDH000670R0002...