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Siemens VDO modulcockpit II Product Manual
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Siemens VDO modulcockpit II Product Manual

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Technical Product Manual
VDO modulcockpit II
TU00-0740-0000002
0400

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  • Page 1 Technical Product Manual VDO modulcockpit II TU00-0740-0000002 0400...
  • Page 2 Technical Product Manual VDO modulcockpit II Published by: SiemensVDO Automotive AG Trading & Aftermarket P.O.Box 62 01 27 D-60350 Frankfurt/M Kruppstraße 105 D-60388 Frankfurt/M __________________________________ This documentation comes under the copyright of the SiemensVDO Automotive AG. It cannot be copied without previous written permission by the SiemensVDO Automotive AG nor used in contradition to their privileged interests.
  • Page 3 Technical Product Manual VDO modulcockpit II Overview Of Chapters Subject Chapter General informations Components Dimensions, pin assignment Preselected instrumentation Testing instructions TU00-0740-0000002 0501 0 - 2...
  • Page 4 Technical Product Manual VDO modulcockpit II General Informations Contents Page...
  • Page 5 Technical Product Manual VDO modulcockpit II General Informations 1.1 Description VDO modulcockpit II Compact Design Innovative Backlighting Technology Easy Installation Technical Data:...
  • Page 6 After Workshop assembly, the instruments concerned will have to be marked as follows: Part No., Workshop No., and Date. Complete VDO modulcockpit II instruments for which production code numbers have been assigned must never be changed in any whatsoever (modified, rebuilt etc.)! SiemensVDO Automotive AG does not assume any liability or warranty for work which does not comply with above.
  • Page 7 Technical Product Manual VDO modulcockpit II General Informations 1.3 Installation Versions Installation Holes...
  • Page 8 Technical Product Manual VDO modulcockpit II General Informations 1.3 Installation Versions Installation Hole...
  • Page 9 Technical Product Manual VDO modulcockpit II General Informations 1.4 Safety Instructions 1.4.1 Installation Prior to installation of the product, please observe the following instructions: During installation of the product, please observe the following instructions: Following installation of the product, please observe the following instructions:...
  • Page 10 Technical Product Manual VDO modulcockpit II General Informations 1.4 Safety Instructions 1.4.2 Electrical Connection Safety instructions:...

  • Page 11: Table Of Contents

    Technical Product Manual VDO modulcockpit II Components Contents Page 2 unit instrument module, vertical 2 - 2 2 unit instrument module, horizontal 2 - 8 4 unit instrument module 2 - 11 Blind cover 2 - 13 Single instrument modules (Ke)

  • Page 12: Unit Instrument Module, Vertical

    Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Vertical (Page 2 - 3 ) (Page 2 - 4 ) (Page 2 - 5 ) (Page 2 - 6 ) (Page 2 - 7 ) instead of single...
  • Page 13 Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Vertical (KL + EBZ) Warning lights + operating hours counter Pos. Designation Quantity Part No. Page 2 - 2 Housing assy X11-395-000-029 Dial cover, light X11-395-000-012 Dial cover, dark...
  • Page 14 Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Vertical (Ke + EBZ) Single instrument module + operating hours counter Pos. Designation Quantity Part No. Page 2 - 2 Housing assy X11-395-000-029 Single instrument module (Ke) (see chapter 2.5)
  • Page 15 Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Vertical (Ke + Ke) Single instrument module + single instrument module Single instrument module: fuel level gauge, version tubulare type sensor, only for position Pos. Designation Quantity Part No.
  • Page 16 Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Vertical (KL + Ke) Warning lights + single instrument module Pos. Designation Quantity Part No. page 2 - 2 Housing assy X11-395-000-029 Single instrument module (Ke) (see chapter 2.5)
  • Page 17 Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Vertical (KL + KL) Warning lights + warning lights Pos. Designation Quantity Part No. Page 2 - 2 Housing assy X11-395-000-029 Dial cover, light X11-395-000-012 Dial cover, dark X11-395-000-059...

  • Page 18: Unit Instrument Module, Horizontal

    Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Horizontal (Page 2 - 9) (Page 2 - 10) instead Clip of single Part No. 81-045-109 instrument (according to requirement) module (see page 2 - 13) TU00-0740-0000002 0704 2 - 8...
  • Page 19 Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Horizontal (KL + KL) Warning lights + warning lights Pos. Designation Quantity Part No. Page 2 - 2 Housing assy X11-395-000-029 Dial cover, light X11-395-000-012 Dial cover, dark X11-395-000-059...
  • Page 20 Technical Product Manual VDO modulcockpit II Components 2 Unit Instrument Module, Horizontal (Ke + Ke) Single instrument module + single instrument module Single instrument module: fuel level gauge, version tubular type sensor, only for position Pos. Designation Quantity Part No.

  • Page 21: Unit Instrument Module

    Technical Product Manual VDO modulcockpit II Components 4 Unit Instrument Module (Page 2 - 12) instead of single instrument module Clip Part No. 81-045-109 (according to requirement) (siehe Seite 2 - 13) TU00-0740-0000002 0704 2 - 11...
  • Page 22 Technical Product Manual VDO modulcockpit II Components 4 Unit Instrument Module (4x Ke) 4x single instrument module Single instrument module: fuel level gauge, version tubular type sensor, only for position Pos. Designation Quantity Part No. Page 2 - 2 Housing assy...

  • Page 23: Blind Cover

    Technical Product Manual VDO modulcockpit II Components Blind Cover, Black (instead of single instrument module) Pos. Designation Quantity Part No. Screw, 13 mm 4-109-003-1162 Blind cover, black X11-395-000-014 TU00-0740-0000002 0704 2 - 13...
  • Page 24 Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) Contents Page 2.5.1 General informations 2 - 15 2.5.2 Fuel level gauges 2 - 16 2.5.3 Temperature gauges 2 - 17 2.5.3 Temperature gauges — phase-out (available as long as stock) 2 - 18 2.5.4 Voltmeters...

  • Page 25: Single Instrument Modules (Ke)

    Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) 2.5.1 General Informations The single instrument modules are indicating instruments for pressure, temperature, level or voltage for variable installation in 2 or 4 unit instrument modules or for installation in 2 unit instrument module (vertical) with operating hours counter.

  • Page 26: Fuel Level Gauges

    Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) 2.5.2 Fuel Level Gauges Pos. Version Range Voltage Resistance Part No. Lever type sensor 0 ... 1/1 12 / 24 V 3 ... 180 301-292-980-004C Tubular type sensor 0 ... 1/1 12 / 24 V 60-90 ...

  • Page 27: Temperature Gauges

    Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) 2.5.3 Temperature Gauges Pos. Version Range Voltage Resistance Part No. Hydraulic oil 20 ... 100°C 12 / 24 V 700 ... 38.5 310-284-980-010C Coolant 40 ... 120°C 12 / 24 V 287.4 ...

  • Page 28: Phase-Out (Available As Long As Stock)

    Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) 2.5.3 Temperature gauges – Phase-out, available as long as stock Pos. Version Range Voltage Resistance Part No. Coolant 40 ... 120°C 12 / 24 V 287.4 ... 22.7 310-284-980-004C...

  • Page 29: Voltmeters

    Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) 2.5.4 Voltmeters Pos. Version Range Voltage Resistance Part No. 12 V 8 ... 16 V 12 V — 332-305-980-003C 24 V 18 ... 32 V 24 V — 332-305-980-004C...

  • Page 30: Pressure Gauges

    Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) 2.5.5 Pressure Gauges Pos. Version Range Voltage Resistance Part No. Engine oil 0 ... 5 bar 12 / 24 V 10 ... 184 350-272-980-010C Engine oil 0 ... 10 bar 12 / 24 V 10 ...
  • Page 31 Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (Ke) 2.5.5 Pressure Gauges Pos. Version Range Voltage Resistance Part No. Engine oil 0 ... 80 PSI 12 / 24 V 10 ... 180 350-272-980-007C Engine oil 0 ... 100 PSI 12 / 24 V 240 ...
  • Page 32 Technical Product Manual VDO modulcockpit II Components Single Instrument Modules (EBZ) Clip Part No. 81-045-109 (according to requirement) Preselected instruments see chapter 4.4 Other changes see chapter 2.1 Pos. Designation Quantity Part No. Housing assy X11-395-000-029 Circuit board assy 12 V...
  • Page 33 Technical Product Manual VDO modulcockpit II Components Indicating Symbols (KL) Front side: symbol, white (RAL 9010) Rear side: colour field = amber, blue, green or red Visible area: 14.5 x 14.5 mm Material: PC foil 16.3 mm t = 0.42 mm...
  • Page 34 Technical Product Manual VDO modulcockpit II Components Indicating Symbols (KL) Front side: symbol, white (RAL 9010) Rear side: colour field = amber, blue, green or red Visible area: 14.5 x 14.5 mm Material: PC foil 16.3 mm t = 0.42 mm...
  • Page 35 Technical Product Manual VDO modulcockpit II Components Indicating Symbols (KL) Front side: symbol, white (RAL 9010) Rear side: colour field = amber, blue, green or red Visible area: 14.5 x 14.5 mm Material: PC foil 16.3 mm t = 0.42 mm...
  • Page 36 Technical Product Manual VDO modulcockpit II Components Indicating Symbols (KL) Front side: symbol, white (RAL 9010) Rear side: colour field = amber, blue, green or red Visible area: 14.5 x 14.5 mm Material: PC foil 16.3 mm t = 0.42 mm...
  • Page 37 Technical Product Manual VDO modulcockpit II Components Indicating Symbols (KL) Installation versions Indicating Symbol 84-438-532-0046 (arrow up), green vertical arrow up arrow right horizontal arrow up arrow left Indicating symbol 84-438-532-0047 (arrow down), green vertical arrow down arrow left horizontal...
  • Page 38 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment Contents Page...
  • Page 39 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 2 Unit Instrument Module, Vertical...
  • Page 40 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 2 Unit Instrument Module, Vertical...
  • Page 41 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 2 Unit Instrument Module, Vertical...
  • Page 42 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 2 Unit Instrument Module, Vertical...
  • Page 43 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 2 Unit Instrument Module, Vertical...
  • Page 44 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 2Unit Instrument Module, Horizontal...
  • Page 45 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 2 Unit Instrument Module, Horizontal...
  • Page 46 Technical Product Manual VDO modulcockpit II Dimensions, Pin Assignment 4 Unit Instrument Module...
  • Page 53 ( I SO 1 371 )
  • Page 61 ¯...
  • Page 68 £ £...
  • Page 76 VDO cockpit vision, VDO cockpit international, VDO modulcockpit II Setting 1.2 Function ‘AUtOCL’ ‘AUtOCL’ ‘PULSE ’ ‘AUtOCL ‘AdJUSt ’ 1.3 Function ‘PULSE’ PULSE’ 1.1 Selection Of The Functions...
  • Page 77 VDO cockpit vision, VDO cockpit international, VDO modulcockpit II 1.4 Function ‘Adjust’ ‘AdJUSt’ max. Speed Display Note: Operation max.
  • Page 78 Technical Product Manual VDO modulcockpit II Testing Instructions Contents Page 4unit instrument module (4x Ke) 110-008-980-. . . 5 - 2 2unit instrument module (2x Ke) 110-008-981-. . . 5 - 4 2unit instrument module (KL + Ke) 110-008-982-. . .

  • Page 79: 4Unit Instrument Module (4X Ke)

    Technical Product Manual VDO modulcockpit II Testing Instructions 4Unit Instrument Module (4x Ke) 4x Single Instrument Module 110-008-980-. . . Preselected instrumentation see chapter 4.8 Test accessories: 1x power supply Pos. I Pos. III 1x test cable No. 3 (7 pins) *...
  • Page 80 Technical Product Manual VDO modulcockpit II Testing Instructions 4Unit Instrument Module (4x Ke) 4x Single Instrument Module 110-008-980-. . . Test method description: Basic settings: 12 V instruments 24 V instruments Test of the illumination Connect the cluster instrument per test circuit diagram I with the test cable No. 3.
  • Page 81 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (2x Ke) 2x Single Instrument Module 110-008-981-. . . vertical Preselected instrumentation see chapter 4.3 and 4.7 Test accessories: 1x power supply 1x test cable No. 2 (5 pins) *...
  • Page 82 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument module (2x Ke) 2x Single Instrument Module 110-008-981-. . . horizontal Preselected instrumentation see chapter 4.3 and 4.7 Pos. I Pos. II Test accessories: 1x power supply 1x test cable No. 2 (5 pins) *...

  • Page 83: 2Unit Instrument Module (2X Ke)

    Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (2x Ke) 2x Single Instrument Module 110-008-980-021 vertical Preselected instrumentation see chapter 4.3 and 4.7 Test accessories: 1x power supply 1x test cable No. 2 (5 pins) * 1x measuring cable * 1x resistor decade List: technical data (chapter 5.9)
  • Page 84 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (2x Ke) 2x Single Instrument Module 110-008-981-. . . Test method description: Basic settings: 12 V instruments 24 V instruments Test of the illumination Connect the cluster instrument per test circuit diagram I with the test cable No. 2.
  • Page 85 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (KL + Ke) Warning Lights + Single Instrument Module 110-008-982-... Preselected instrumentation see chapter 4.4 Test accessories: Pos. 1 Pos. 2 1x power supply 1x test cable No. 1 (4 pins) * Pos.
  • Page 86 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (KL + Ke) Warning Lights + Single Instrument Module 110-008-982-... Test method description: Basic settings: 12 V instruments 24 V instruments Test of warning lights Connect the cluster instrument per test circuit diagram I with the test cable No. 4.
  • Page 87 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (Ke + EBZ) Single Instrument Module + Operating Hours Counter 110-008-983-... Preselected instrumentation see chapter 4.2 Test accessories: 1x power supply 1x test cable No. 2 (5 pins) *...
  • Page 88 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (Ke + EBZ) Single Instrument Module + Operating Hours Counter 110-008-983-... Test method description: Basic settings: 12 V instruments 24 V instruments Test of illumination Connect the cluster instrument per test circuit diagram I with the test cable No. 2.
  • Page 89 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (KL + EBZ) Warning Lights + Operating Hours Counter 110-008-984-. . . Preselected instrumentation see chapter 4.1 Test accessories: Pos. 1 Pos. 2 1x power supply 1x test cable No. 1 (4 pins) * Pos.
  • Page 90 Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (KL + EBZ) Warning Lights + Operating Hours Counter 110-008-984-. . . Test method description: Test of warning lights Connect the cluster instrument per test circuit diagram I with the test cable No. 4.

  • Page 91: 2Unit Instrument Module (Kl + Kl)

    Technical Product Manual VDO modulcockpit II Testing Instructions 2Unit Instrument Module (KL + KL) Warning Lights + Warning Lights 113-000-980-. . . Preselected instrumentation see chapter 4.5 and 4.6 Pos. 2 Pos. 4 Pos. 6 Pos. 8 Test accessories: 1x power supply 1x test cable No.

  • Page 92: Electronic Tachometer With Operating Hours Counter

    Technical Product Manual VDO modulcockpit II Testing Instructions Electronic Tachometer With Operating Hours Counter 333-251-980-. . . Preselected instrumentation see chapter 4.9 Test accessories: 1x power supply 1x test cable with 10-pole connector housing (see page 5-23) 1x measuring cable *...
  • Page 93 Technical Product Manual VDO modulcockpit II Testing Instructions Electronic Tachometer With Operating Hours Counter 333-251-980-. . . Test method description: Test of operating hours counter Connect the instrument per test circuit diagram II with the test cable with 10-pole connector housing and the measuring cable.

  • Page 94: Electronic Speedometer

    Technical Product Manual VDO modulcockpit II Testing Instructions Electronic Speedometer 437-260-980-. . . Electronic Speedometer With PWM Output 437-809-980-. . . Preselected instrumentation see chapter 4.10 Test accessories: 1x power supply 1x test cable No. 4 (8 pins) * 1x measuring cable *...

  • Page 95: Electronic Speedometer With Pwm Output

    Technical Product Manual VDO modulcockpit II Testing Instructions Electronic Speedometer 437-260-980-. . . Electronic Speedometer With PWM Output 437-809-980-. . . Test method description: Basic settings: 12 to 24 V instruments U = 18 ± 2 V Current consumption measurement Connect the instrument per test circuit diagram I with the test cable No.
  • Page 96 Technical Product Manual VDO modulcockpit II Testing Instructions Electronic Speedometer 437-260-980-. . . Electronic Speedometer With PWM Output 437-809-980-. . . Test of pointer position: test of speed indication Test at 40 km/h, 80 km/h and 120 km/h or 80% of full pointer deflection if this value is less than 150 km/h .

  • Page 97: List: Technical Data

    Technical Product Manual VDO modulcockpit II Testing Instructions List: Technical Data Single Instrument Modules (Ke) Fuel Level Gauges Fuel level gauge (lever type sensor) 12/24V 301-292-980-004C Indicating tolerance ± 3.6 angular degrees over the entire range. Measurement at decreasing filling level.
  • Page 98 Technical Product Manual VDO modulcockpit II Testing Instructions List: Technical Data Single Instrument Modules (Ke) Temperature Gauges Temperature gauge (hydraulic) 12/24V 310-284-980-010C Indicating tolerance ± 3.6 angular degrees over the entire range. Measurement at increasing temperature. Indication (°C) Comparison resistance ( ) 287.4...
  • Page 99 Technical Product Manual VDO modulcockpit II Testing Instructions List: Technical Data Single Instrument Modules (Ke) Voltmeters Voltmeter (8V-16V) 332-305-980-003C Indication Tolerance ± 0.85V ± 0.6V ± 0.5V ± 0.5V ± 0.75V Pointer deflection angle 16.8 44.1 70.8 87.6 Voltmeter (8V-16V)
  • Page 100 Technical Product Manual VDO modulcockpit II Testing Instructions List: Technical Data Single Instrument Modules (Ke) Pressure Gauges Pressure gauge 12/24V 350-272-980-010C Indicating tolerance ± 3.6 angular degrees over the entire range. Measurement at decreasing pressure. Indication (bar) Comparison resistance ( ) Pointer deflection angle 13.4...

  • Page 101: Test Accessories, Programming Accessories

    Technical Product Manual VDO modulcockpit II Testing Instructions 5.10 Test Accessories, Programming Accessories Test Cables Kit Part No.: X12-019-100-100 consisting of: test cable No. 1 (4 pins) test cable No. 2 (5 pins) test cable No. 3 (7 pins) test cable No. 4 (8 pins)
  • Page 102 (on request) Programming of all elctronic tachometers with operating hours counter and electronic speedometers of the VDO modulcockpit II serie. The following parameters can be changed with this software: Measuring range...
  • Page 103 Technical Product Manual VDO modulcockpit II Testing Instructions 5.10 Test Accessories, Programming Accessories Workshop stamp kit part No.: X12-015-005-001 consisting of: individual workshop stamp (tapes stamp) lettering size 3mm ink-pad special endorsing ink R9 green, 50 ml solvent and thinner for...
  • Page 104 Change View Date Chapter-Page Comment New issue! 0400 — Supersedes Technical Product Maual VDO Instruments Chapter C VDO modulcockpit II (TU00-0777-0000002) 2 - 26 new: 84-438-532-0130 to - 0133 0501 2 - 27, 2 - 28 new: complete 2 - 24 new: Pos.

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