Related Manuals for Major MJ22-100
Summary of Contents for Major MJ22-100
- Page 1 Operator Manual & Parts List MAJOR RANGE OF FLAIL MOWERS MJ22-100, MJ22-140 & MJ22-180 MJ24-230 & MJ24-280 MJ26-230 & MJ26-280 REV2-113...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Contents Introduction Thank you Using Your Operator’s Manual Safety Issues Product Identifi cation Machine Serial Numbers Register Your Product and Warranty Online Safety Machine Safety Labels Safe Operation Workstation Regulations for use of the transmission PTO Shaft Safety Driving Safely on Public Roads General safety instructions General description of the machine Operating the Machine... - Page 4 • 89/392/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN292, EN 704 I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.
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Page 5: Thank You
Product Identifi cation Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. We suggest that you record your machine details below:... -
Page 6: Safety
Product Specifi cations Model MJ22-100 MJ22-140 MJ22-180 MJ24-230 MJ24-280 MJ26-230 MJ26-280 Working width (mm) 1330 1780 2245 2740 2245 2740 A (mm) 1156 1156 1200 1200 B (mm) 1070 1470 1920 2472 2967 2560 3030 C (mm) 1060 1060 Weight (kg) -
Page 7: Safe Operation
Safe Operation The MAJOR Shredder is designed to operate at 540 RPM. Ensure tractor PTO output is set at 540 RPM. The MAJOR Shredder must only be used for cutting grass. Moreover, it must only be used with a suitable tractor (see product specifi... -
Page 8: Workstation
Grease the two profi les and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. The shaft must not reach the end of the tube or project from this. Ensure the PTO does not bottom when turning. www.major-equipment.com... -
Page 9: Driving Safely On Public Roads
22) When the machine is raised for maintenance, make sure that the machine is safely and suitably supported. If repairs are necessary, please ask to the authorised workshops. 23) Dispose of lubricants respecting the laws which protect the environment. www.major-equipment.com... -
Page 10: General Description Of The Machine
The rotor is dynamically balanced to obtain a correct rotation with no vibrations. The rotor is equipped with a blades or hammers, which assure the perfect chopping of the product and good ventilation. Fig. 1a MJ22 Fig. 1b MJ24 www.major-equipment.com... - Page 11 Fig. 1c MJ26 Transmission guard Gear box 3 point linkage PTO connection Frame Skid Scraper Roller Fig. 2 www.major-equipment.com...
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Page 12: Operating The Machine
During the transport and any time the machine shall be raised, the raising device shall be adjusted to assure that the machine is 35cm over the ground (see Fig. 5). Before raising the machine wait until the transmission and the rotor are completely still During the transport of the shredder the PTO shaft must be disconnected. Fig. 5 www.major-equipment.com... -
Page 13: Position Of The Machine On The Ground
2) Adjust the height of the skids to reach the lower point of the blades and hammers. 3) When the correct position is reached, fasten the screws. 4) Check that the skids are at the same height of the frame of the machine. www.major-equipment.com... -
Page 14: Working Position And Adjustment
3) Version with hydraulic movement operated by a hydraulic cylinder powered by the tractor. The tractor operates the cylinder by means of the lever of the hydraulic distributor. To move the connection frame remove the screws “y”, move the linkage frame to the alternative position and lock screws “y” carefully (see Fig. 10). Fig. 10 www.major-equipment.com... -
Page 15: Front Mounted Mj26 Connection
4) It is mandatory to read all the safety requirements and the operator’s manual of the machine. 5) If you are not sure how to use the shredder, please contact the manufacturer of the machine. While operating the machine do not exceed the speed of 10 km/h Front mounted MJ26 connection FRONT MOUNTED REAR MOUNTED www.major-equipment.com... -
Page 16: Maintenance
5) Tighten the locking screws of the gear box checking that the axis is parallel to the machine. If the transmission is not parallel to the machine, the belts wear out quickly. 6) Correctly assemble the transmission and fasten the guard to protect the belts. Fig. 13 www.major-equipment.com... -
Page 17: Replacement Of The Blades And Hammers
2) Turn the machine on the side on a perfectly plain ground. 3) Replace the blades and hammers as shown in the assembly Fig. 14. Carefully tighten the screws. 4) When the blades or hammers are replaced, carefully lower the machine. Fig. 14 www.major-equipment.com... -
Page 18: P.t.o. Maintenance
Good, regular maintenance and correct use are if the topper is to remain safe and long lasting. PTO Shaft Maintenance Guard Removal and Yoke End Greasing Prise back locking tabs Pull back PTO Guard Grease points as shown Push Guard into position Click into place Tie check chain PTO Guard Greasing Intervals www.major-equipment.com... -
Page 19: Troubleshooting
Replace seal or use a sealant on outside diameter Gearbox leaking Oil seal not sealing in the housing of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com... -
Page 20: Spare Parts
Spare Parts MJ22 Frame/Rotor/Transmission www.major-equipment.com... - Page 21 CIRCLIP O20 24 0000000270 FLAIL 40 x 10 MJ22-180 57 10000000700 BAR BRACKET 25 0000000274 SPACER MJ22-140 58 1000030802 HYDRAULIC KIT 25 0000000274 SPACER MJ22-160 59 EDOW14 1/4 DOWDY WASHER 25 0000000274 SPACER MJ22-180 60 1/4B 1/4 BANJO BOLT www.major-equipment.com...
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Page 22: Mj24 Frame/Rotor/Transmission
MJ24 Frame/Rotor/Transmission www.major-equipment.com... - Page 23 32 0000000712 SPACER MJ24-230 16 1600000119 HANDLE 32 0000000712 SPACER MJ24-280 17 0000005303 GEARBOX COMPLETE MJ24-230 33 3000000112 COVER PLATE 17 0000005306 GEARBOX COMPLETE MJ24-280 34 3000005505 SKID ASSEMBLY * 35 3000005210 GREASE KIT * - Further breakdown available www.major-equipment.com...
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Page 24: Mj26 Frame/Rotor/Transmission
MJ26 Frame/Rotor/Transmission www.major-equipment.com... - Page 25 27 0000000273_1 FLAIL MJ26-280 28 0000000712 SPACER MJ26-230 28 0000000712 SPACER MJ26-280 29 0000000278 FLAIL 60X10 MJ26-230 29 0000000278 FLAIL 60X10 MJ26-280 30 2300035704 HYDRAULIC LINKAGE 31 3000030801 HYDRAULIC RAM 32 3000005210 GREASE KIT * - Further breakdown available www.major-equipment.com...
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Page 26: Mj24 & Mj26 Left Rotor Bearing (3000005206)
Item Part No. Description 3000005203 BEARING FLANGE 200000120 SEAL 50x62x5 200000117 BEARING 21310 200000118 CIRCLIP Ø 110 200000119 SEAL 60x110x12 MJ24 & MJ26 Roller Bearing (3000005403) Item Part No. Description 3000005401 BEARING FLANGE HOUSING 0000000411 BEARING 90-40-23 0000000206 CIRCLIP INT90 www.major-equipment.com... -
Page 27: Mj24 Skid Assembly (3000005505)
MJ24 Skid Assembly (3000005505) Item Part No. Description 1 3000005506 SKID 2 0000000520 BEARING 3204-B-2RSR 3 0000000522 CIRCLIP Ø20 4 0000005505 FLANGE 5 0000000505_1 PLATE 6 0000000521 CIRCLIP Ø47 7 FWM8 WASHER M8 8 M8x14 BOLT M8 x 14 www.major-equipment.com... - Page 28 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
- Page 29 HEAD OFFICE UK OFFICE Netherlands & Germany OFFICE Major Equipment Intl Ltd Major Equipment Ltd Major Equipment Intl Ltd Ballyhaunis, Co Mayo Major Ind. Estate, Heysham, Postbus 29, NL-7700 AA Ireland Lancs, LA3 3JJ, UK Dedemsvaart, Nederland Tel: +353 (0) 9496 30572...