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DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore,
MD 21286
(APR07)
Form No. 586831-15
DC308,
DC318
Copyright
© 2006, 2007 DEWALT
The
following
are trademarks
for one
or more
DEWALT
power
tools:
the yellow
and
black
color scheme;
the "D" shaped
air intake grill; the array of pyramids
on the handgrip;
the kit box
configuration;
and the array of lozenge-shaped
humps on the surface of the tool.
IF YOU HAVE ANY QUESTIONS
OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT
(1-800-433-9258)
General
Safety
Rules
_4_ WARNING!
Read all instructions.
Failure to follow all instructions
listed below may
result in electric
shock, fire and/or serious
injury. The term "power tool" in all of the
warnings
listed below refers
to your mains-operated
(corded)
power
tool or battery-
operated
(cordless)
power tool
SAVE
THESE
INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres,
such as in the presence
of
flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children
and bystanders
away while operating
a power
tooL Distractions can
cause you to lose control
2) ELECTRICAL
SAFETY
a) Power tool plugs
must match the outlet. Never modify
the plug in any way. Do not
use any adapter plugs
with earthed (grounded)
power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact
with earthed
or grounded
surfaces
such as pipes, radiators,
ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying,
pulling
or unplugging
the
power tooL Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock. Replace or repair damaged cords.
Make sure your extension cord is in good condition. Use only 3-wire extension cords that
have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool's plug.
e) When operating
a power tool outdoors,
use an extension
cord suitable
for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock. When using
an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to use depending on cord length
and nameplate
ampere rating. If in doubt, use the next heavier gage. The smaller the
gage number, the heavier the cord.
Recommended
Minimum Wire Size for Extension
Cords
Total Length of Cord
25 ft.
50 ft.
75 ft.
100 ft.
125 ft.
150 ft.
175 ft.
7.6 m
15.2 m
22.9 m
30.5 m
38.1 m
45.7 m
53.3 m
Wire Size AWG
18
18
16
16
14
14
12
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating
a
power tool Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury.
b) Use safety
equipment.
Always
wear eye protection.
Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi-
tions will reduce personal injuries.
c) Avoid accidental
starting.
Ensure
the switch
is in the off-position
before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting
key or wrench before turning
the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach.
Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery.
Keep your hair, clothing
and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts. Air vents often cover moving parts and should also be avoided.
g) ff devices are provided
for the connection
of dust extraction
and collection
facilities,
ensure these are connected
and properly
used. Use of these devices can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power
tooL Use the correct power tool for your application.
The
correct power tool will do the job better and safer at the rate for which # was designed.
b) Do not use the power tool ff the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect
the plug from the power source and/or the battery pack from the power
tool before making any adjustments,
changing
accessories,
or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power
tools out of the reach
of children
and do not allow persons
unfamiliar
with the power tool or these instructions
to operate the power tool Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misallgnment
or binding of moving parts, breakage
of parts and any other condition that may affect the power tools operation. If dam-
aged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control
g) Use the power tool accessories
and tool bits etc., in accordance
with these instruc-
tions and in the manner
intended
for the particular
type of power tool, taking into
account
the working
conditions
and the work to be performed.
Use of the power tool
for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Ensure the switch
is in the off position
before inserting
battery
pack. Inserting the
battery pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified
by the manufacturer.
A charger that is suit-
able for one type of battery pack may create a risk of fire when used with another battery
pack.
c) Use power tools only with specifically designated
battery packs.
Use of any other
battery packs may create a risk of injury and fire.
d) When battery pack is not in use, keep it away from other metal objects
like paper
clips, coins,
keys, nails, screws,
or other
small metal
objects
that can make a
connection
from one terminal
to another. Shorting the battery terminals together may
cause burns or a fire.
e) Under abusive
conditions,
liquid may be ejected from the battery, avoid contact, ff
contact
accidentally
occurs,
flush with water, ff liquid contacts
eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or burns.
6) SERVICE
a) Have your power
tool serviced
by a qualified
repair person
using
only identical
replacement
parts. This will ensure that the safety of the power tool is maintained.
Additional
Specific
Safety
Rules
for Jig Saws
•
Hold tool by insulated gripping surfaces when performing
an operation where the cut-
ting tool may contact hidden wiring. Contact with a "five" wire will make exposed metal
parts of the tool "live" and shock the operator.
* Allow
the motor
to come to a complete
stop before withdrawing
the blade from the
kerf (the slot created by cutting).
A moving blade may impact the workpiece causing a
broken blade, workpiece damage or loss of control and possible personal injury.
*
Keep hands away from moving parts. Never place your hands near the cutting area.
•
Keep hands away from cutting
area. When sawing, never reach underneath or behind the
material being cut for any reason.
•
Never hold work in your hand, lap or against parts of your body when sawing. The saw
my slip and the blade could contact the body causing injury.
•
Keep handles dry, clean, free from oil and grease. This will enable better control of the
tool
•
Keep blades sharp. Dull blades may cause the saw to swerve or stall under pressure.
•
Use extra caution when cutting overhead and pay particular
attention to overhead
wires which may be hidden from view. Anticipate the path of falling branches and debris
ahead of time.
•
Clean out your tool often, especially
after heavy use. Dust and grit containing metal
particles often accumulate on interior surfaces and could create an electric shock hazard.
•
Do not operate this tool for long periods
of time. Vibration caused by the operating action
of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide
extra cushion, take frequent rest periods, and limit daily time of use.
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also
use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA
respiratory protection.
a, WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction
activities contains chemicals
known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
i
ead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated
lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a weft ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
• Avoid prolonged
contact with dust from power sanding, sawing, grinding,
drilling, and
other construction
activities.
Wear protective
clothing
and wash exposed
areas with
soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote
absorption of harmful chemicals.
_ WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
WARNING: Always
use eye protection.
All users and bystanders must wear eye protection
that conforms to ANSI Z87.1.
_ WARNING: Always wear proper
personal
hearing protection
that conforms to ANSI
$12.6 (S3.19) during
use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V.................... volts
Hz .................. hertz
min ................ minutes
....
............. direct current
(_) .................. Class I Construction
(grounded)
[] .................. Class II Construction
(double insulated)
BPM .............. beats per minute
A .................... amperes
W ................... watts
................. alternating current
no .................. no load speed
................... earthing terminal
_, .................. safety alert symbol
.../min ............ revolutions or reciprocation
per minute
Important
Safety
Instructions
for Battery
Chargers
SAVE THESE INSTRUCTIONS:
This manual contains important safety instructions for battery
chargers.
•
Before using charger, read all instructions and cautionary markings on charger, battery pack,
and product using battery pack.
_ WARNING: Shock hazard. Do not allow any liquid to get inside charger.
_CAUTION:
Burn hazard. To reduce the risk of injury, charge only DEWALT batteries. Other
types of batteries may burst causing personal injury and damage.
_CAUTION:
Under certain conditions, with the charger plugged in to the power supply, the
charger can be shorted by foreign material
Foreign materials of a conductive nature such as,
but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept
away from charger cavities. Always unplug the charger from the power supply when there is no
battery pack in the caviOz.Unplug charger before attempting to clean.
•
DO NOT attempt to charge the battery pack with any chargers other than the ones in
this manual. The charger and battery pack are specifically designed to work together.
•
These chargers
are not intended
for any uses other than charging DEWALT recharge-
able batteries. Any other uses may result in risk of fire, electric shock or electrocution.
•
Do not expose charger to rain or snow.
•
Pull by plug
rather than cord
when disconnecting
charger.
This will reduce risk of
damage to electric plug and cord.
•
Make sure that cord is located so that it will not be stepped
on, tripped over, or other-
wise subjected
to damage or stress.
•
Do not use an extension
cord
unless
it is absolutely
necessary.
Use of improper
extension cord could result in risk of fire, electric shock, or electrocution.
• An extension
cord must have adequate
wire size (AWG or American
Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that
is 16 gauge has more capacity than 18 gauge. When using more than one extension to make
up the total length, be sure each individual extension contains at least the minimum wire
size.
•
Do not place any object on top of charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heal Place the
charger in a position away from any heat source. The charger is ventilated through slots in
the top and the bottom of the housing.
•
Do not mount
charger
on wall or permanently
affix charger
to any surface.
The
charger is intended to use on a flat, stable surface (i.e., table top, bench top).
•
Do not
operate
charger
with
damaged
cord
or plug
i
have
them replaced
immediately.
•
Do not operate charger
if it has received
a sharp blow, been dropped,
or otherwise
damaged in any way. Take # to an authorized service center.
•
Do not disassemble charger; take it to an authorized service center when service or
repair is required.
Incorrect reassembly may result in a risk of electric shock, electrocution
or fire.
•
Disconnect
the charger
from the outlet
before attempting
any cleaning.
This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
•
NEVER attempt to connect 2 chargers together.
•
The charger
is designed
to operate
on standard
household
electrical
power
(120 Volts). Do not attempt
to use it on any other voltage.
SAVE
THESE
INSTRUCTIONS
Introduction
The DC9000 charger is designed to charge DEWALT battery packs in approximately 1 hour. This
charger requires no adjustment and is designed to be as easy as possible to operate. Simply
place your battery pack into the receptacle of a plugged in charger and it will automatically
charge the pack.
Important
Safety
Instruction
for Battery
Packs
_ WARNING: For safe operation, read this manual and manuals originally supplied with tool
before using the charger.
When ordering replacement battery packs, be sure to include catalog number and voltage.
Consult the chart on the last page of this manual for compatibility
of chargers and battery
packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below. Then follow charging procedures outlined.
READ
ALL
INSTRUCTIONS
•
Do not incinerate the battery pack even if it is severely damaged or is completely
worn ouL The battery pack can explode in a fire. Toxic fumes and materials are created
when lithium ion battery packs are burned.
•
Do not charge or use battery in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust
or fumes.
•
If battery contents come into contact with the skin, immediately wash area with mild soap
and water, ff battery liquid gets into the eye, rinse water over the open eye for 15 minutes or
until irritation ceases, ff medical attention is needed, the battery electrolyte is composed of a
mixture of liquid organic carbonates and lithium salts.
•
Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symp-
toms persists, seek medical attention
_ WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
•
Charge the battery packs only in DEWALT chargers.
•
DO NOT splash or immerse in water or other liquids.
•
Do not store or use the tool and battery pack in locations
where the temperature
may
reach or exceed 105°F (40 °) (such as outside sheds or metal buildings
in summer).
_ WARNING: Never attempt to open the battery pack for any reason. If battery pack case is
cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do
not use a battery pack or charger that has received a sharp blow, been dropped, run over or
damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Damaged
battery packs should be returned to service center for recycling.
CAUTION: When not in use, place tool on its side on a stable surface
where it will not
cause a tripping
or falling hazard. Some tools with large battery packs will stand upright on
the battery pack but may be easily knocked over.
_ WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact
exposed
battery terminals.
For example, do not place battery in aprons, pockets, tool boxes,
product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting
batteries can
possibly
cause fires ff the battery
terminals
inadvertently
come in contact
with conduc-
tive materials
such as keys, coins,
hand tools
and the like.
The US Department
of
Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in
commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are
properly protected from short circuits. So when transporting individual batteries, make sure that
the battery terminals are protected and well insulated from materials that could contact them and
cause a short circuit.