ABB PGC1000 Manuals

Manuals and User Guides for ABB PGC1000. We have 3 ABB PGC1000 manuals available for free PDF download: User Manual, Quick Start Manual

ABB PGC1000 User Manual (408 pages)

Brand: ABB | Category: Measuring Instruments | Size: 16.13 MB

Table of Contents
3
Introduction

17
- Chapter Descriptions
  17
- Getting Help
  17
  - Before Calling
    17
- Key Symbols
  18
- Safety Practices and Precautions
  18
  - Safety Guidelines
    18
  - Safety First
    19
  - Equipment Markings
    19
  - Grounding the Product
    19
  - Operating Voltage
    19
  - Danger from Loss of Ground
    20
  - Safe Equipment
    20
  - Compliance
    20
1 System Description

21
2 Installation

63
3 Pgc1000 Start up

139
- PCCU32 Installation and Set up
  139
  - Software Installation
    139
- Ethernet Installation and Set up
  140
  - Figure 3-1 Ethernet Connections
    140
  - Figure 3-2 Ethernet Cable-Typical
    141
  - TCP/IP Network Connection
    141
  - Figure 3-3 Ethernet Cross-Over Cable
    142
  - TCP/IP Local Connection
    142
- Connecting to the Pgc1000'S Local Port
  143
  - Instructions
    143
- PGC1000 Diagnostics
  144
- Figure 3-4 MMI Communication Cables
  144
- Security System Setup
  145
  - Hardware Security
    145
  - PCCU Security
    145
  - Role Based Access Control (RBAC)
    146
- Alarm Definitions
  146
- Table 3-1 Defaulted Alarm Definitions
  146
4 Maintenance

149
- Overview
  149
  - Help
    149
  - Maintaining Cleanliness
    149
  - Returning Part(S) for Repair
    149
- Spare Part Components
  150
  - Replacement Components
    150
  - Replacement Parts
    150
  - Figure 4-1 PGC1000 Overall View
    152
  - Figure 4-2 Analytical Module View, Exploded
    153
  - Figure 4-3 Feed-Through Assembly
    153
  - Repair Time
    154
  - Recommended Spares
    154
  - Customer Service
    154
  - Table 4-1 Repair Time Vs. down Time
    154
- Field Tool Kit
  155
- Table 4-2 Recommended Spare Parts
  155
- Table 4-3 Tool Requirements
  155
- Visual Inspection
  156
  - Inspection
    156
- Backing up Configuration Files (Save)
  156
  - Instructions
    156
- Restore Configuration Files
  157
  - Instructions
    157
- Reset Procedures
  157
  - Warm Start Instructions
    157
  - Cold Start Instructions
    158
- Restore Factory Defaults
  159
  - Figure 4-4 Digital Controller Complete Assembly
    159
  - Instructions
    160
- Lithium Battery Status
  160
- Changing the PGC1000 Clock
  160
- Replacing Calibration or Carrier Gas Bottle(S)
  161
  - Instructions
    162
- Removing Digital Controller Assembly
  162
  - Instructions
    163
- Replacing Digital Controller Complete Assembly
  163
- Figure 4-5 Digital Controller Board
  163
- Replacing Analytical Module
  164
  - Instructions
    165
  - Figure 4-6 Analytical Module
    166
  - Figure 4-7 Analytical Processor Board
    166
- Replacing GC Module
  167
  - Instructions
    168
  - Figure 4-8 GC Module, Exploded View
    169
- Replacing Termination Board
  170
  - Instructions
    170
- Replacing Feed-Through Assembly
  171
  - Figure 4-9 Termination Board
    171
  - Instructions
    172
  - Figure 4-10 Feed-Through Assembly
    173
- Replacing Lithium Battery
  174
  - Instructions
    174
- Replacing Frit Filters
  175
- Replacing Feed-Through Interface Gasket
  177
  - Instructions
    177
- Replacing Feed-Through Manifold Gasket
  177
  - Instructions
    178
- Replacing Termination Board to the Digital Controller Cable
  179
  - Instructions
    179
- Replacing Analytical Processor to the Termination Board Cable
  181
  - Instructions
    181
5 Troubleshooting

183
- Overview
  183
  - Troubleshooting Support
    183
  - Getting Started
    183
- Start-Up Diagnostic Troubleshooting
  184
  - Figure 5-1 Troubleshooting Flowchart
    184
  - Carrier Pressure Regulator Test
    185
  - Oven Temperature Test
    185
  - Status
    185
  - Processor Control Test
    187
  - Stream Test
    188
- Troubleshooting Alarms
  189
  - Table 5-1 PGC1000 Alarms
    189
  - Alarm Severity
    190
  - Operators
    190
  - Pressure Regulator Alarm
    190
  - Sample Pressure Alarm
    192
  - No Stream Valve Selected Alarm
    193
  - Oven Temperature Error Alarm
    193
  - Digital-Analog Board Communication Error Alarm
    194
  - Calculation Error Alarm
    195
  - Calibration Un-Normalized Error Alarm
    195
  - Stream Sequence Error Alarm
    196
  - Calibration CV Percent Error Alarm
    197
  - Calibration RF Percent Error Alarm
    197
  - Enclosure Temperature Alarm
    198
  - Low Carrier Gas Bottle (DI1) Alarm
    199
  - Power Supply Alarm
    199
  - GCM Processing Error Alarm
    200
  - Low Cal Gas Bottle (DI2) Alarm
    200
  - Bad Bead Alarm
    201
  - No Pilot Valve Charge Detected Alarm
    201
  - Sample Flow Detection Alarm
    201
  - CPU Loading Alarm
    202
  - System Memory Available Alarm
    202
  - FLASH File Available Alarm
    203
  - Missing Peak-Calibration Not Used
    203
  - RAM File Available Alarm
    203
  - Stream Un-Normalized Total
    204
- Alarm Troubleshooting Tests
  205
  - Sample Vent Pressure Test
    205
  - Column Vent Pressure Test
    205
  - Sample Pressure Test
    206
  - Feed-Through Assembly Blockage Test
    206
  - Temperature Sensor Test
    206
  - Abnormal Calibration Gas Depletion
    207
- Power Troubleshooting
  207
  - Overview
    207
  - Power Supply Voltage Test
    208
  - Figure 5-2 Power Troubleshooting Flowchart
    208
  - Equipment Isolation Test
    209
  - PGC1000 Module Isolation Test
    210
  - Charger Circuit Test
    211
  - Solar Panel Troubleshooting Test
    211
  - AC Charger/Power Supply Troubleshooting Test
    211
  - Table 5-2 Specifications for Solar Panels
    212
  - Figure 5-3 Solar Panel Wiring Instructions
    213
- Troubleshooting Communications
  214
  - Overview
    214
  - Figure 5-4 AC Charger/Power Supply Wiring
    214
  - Communication
    215
  - Figure 5-5 Communication Troubleshooting Flowchart
    216
  - Transceiver Supply Voltage Test
    217
  - VDC Communications Supply Voltage
    217
  - Transceiver Check
    217
  - Communication Test
    218
  - Table 5-3 RS-232 Field Wiring on PGC1000 Termination Board
    218
  - Communication Test
    219
  - Table 5-4 RS-485 Terminations
    219
  - Table 5-5 RS-485 Field Wiring on PGC1000 Termination Board
    220
6 Special Applications

221
- Introduction
  221
- General Manual Peak Find Procedure
  223
7 Application Column Train Definitions

249
Appendix Amodbus ® Registers

335

ABB PGC1000 User Manual (137 pages)

Gas Chromatograph

Brand: ABB | Category: Measuring Instruments | Size: 6.8 MB

Table of Contents
2
Contents
2
List of Tables
6
Additional Information
7
Compliance
7
Cyber Security
7
Table 0-1: Related Documentation
7
Malware Prevention
8
Waste Electrical and Electronic Equipment (WEEE)
8
Safety
8
Potential Safety Hazards
9
Product Description
10
Overview
10
System Components
10
Principle of Operation: Sample Processing
11
Hardware Description
11
Table 2-1: Analyzer Specifications
11
Analyzer Standard Hardware Features
12
Cast Aluminum Enclosure
13
Exterior Enclosure Dimensions
14
Feed-Through Assembly
16
Configurations
16
Inlets
16
Vents
16
Analytical Module
16
GC Module
17
Analytical Processor/Manifold Assembly
17
Digital Controller Assembly with VGA Display
18
Termination Board
21
Local Communication Options
22
Embedded Software and User Interface
22
Embedded Software
22
User Interface (PCCU32)
22
Audit Quality Data
22
Compressibility Options
23
Calculation Options
23
Engineering Units
23
Supported Communication Protocols
23
Security
24
Installation
24
Plan for Installation
25
Unpack and Inspect
25
Analyzer Installation
25
Pipe Installation for Stand-Alone Mounting
25
Pipe Saddle Installation for Pipe Saddle Mounting
26
Shelf Installation
26
Analyzer Installation
27
Sample System Installation
28
Sample System Design Considerations
28
Tube Quality
28
Maintaining Phase
29
Sample Probe Installation
29
Sample Conditioning Modules
30
Table 4-1: Sample Conditioning Module Descriptions
31
Sample Line Connections
34
Carrier and Calibration System Installation
36
Calibration/Validation Stream
36
Cylinder Rack Installation on Meter Run
36
Carrier Gas Regulator Installation
36
Table 4-2: Calibration Gas Blend Recommended Components
36
Calibration Gas Regulator Installation
37
Carrier Gas and Calibration Gas Line Connections
39
Vent Lines Connections
40
Security Seal
41
Wiring
42
Wire for Serial Communication
42
Wire for Power and Grounding
42
Table 5-1: Serial Port 1 and Port 2 Pinouts and Terminations
42
Power Supply Requirements
43
Operating Voltages and Cable Lengths
43
Other Considerations
44
Ground the Analyzer
44
Cathodic Protection
44
Wire the Analyzer Power Connector
44
Table 5-2: 12 VDC Battery Power Supply System Maximum Cable Lengths
44
Startup
45
Download PCCU32 from the ABB Website
45
Install PCCU32
47
Establish Initial Local Communication
48
Connect Using USB Port (Standard)
48
Table 6-1: Cable for USB Connection
49
Connect Using RS-232 Port
50
Table 6-2: Required Cables for Connection with MMI Port
51
Connect Using Ethernet Port
52
Table 6-3: Ethernet Cabling for Local Connection
53
Power on Sequence
55
Initialization
55
Startup Diagnostics
55
Startup Wizard
57
Set up the Station
59
Set up the Stream
59
Table 6-4: Station Setup Basic Parameters
59
Table 6-5: Stream Setup Screens
60
Set up Calibration
61
View Diagnostics
62
Update Configuration
63
Analyze the Calibration Stream
64
Enable/Disable Streams
66
Run Analysis Process Streams
67
Complete Startup
68
Manual Peak Find
69
Troubleshoot Peak Find
73
Table 6-6: Peak Find Troubleshooting
73
Table 6-7: Suggested Carrier Pressure Setpoint Adjustment Values
74
Calibrate the Analyzer
75
Verify Calibration Data Using Peak Find
78
Configure for Network Connection
79
Basic Topology
79
IP Addressing
80
Cabling for Connection to Network
80
Table 8-1: Ethernet Cabling for Network Connection
80
Enable Ethernet and Configure IP Parameters
81
Verify Network Connection
83
Basic Ethernet Connection Troubleshooting
84
Configure Security
84
Configure Bi-Level Security
85
Table 9-1: Security Guidelines
85
Table 9-2: Bi-Level Security
85
Configure Role Base Access Control (RBAC)
88
Default Access Roles
90
Set up and Create a New RBAC Security Control File
91
Create the Administrator Account
91
Create Additional User Accounts with Standard Roles
93
Save RBAC Configuration File
94
Save Security Configuration on the Device
95
Maintenance
97
Maintaining Cleanliness
97
Visual Inspection
97
Technical Support and Returns
98
Spare Part Components
98
Replacement Components
98
Replacement Parts
98
Spare Parts
100
Field Tool Kit
100
Table 10-1: Spare Parts
100
Back up Configuration Files
101
Update Embedded Software
101
Table 10-2: Field Tools
101
Restore Configuration Files
104
Reset Procedures
105
Warm Start
105
Cold Start
106
Restore Factory Defaults
107
Lithium Battery Status
108
Change the Clock
108
Clock Change Not Crossing a Log Period Boundary
108
Forward Clock Change Crossing a Log Period Boundary
108
Backward Clock Change Crossing a Log Period Boundary
109
Replace Calibration or Carrier Gas Cylinder(S)
109
Replace the Digital Controller Assembly
109
Replace the Digital Controller Complete Assembly
110
Replace the Analytical Module
111
Replace the GC Module
113
Replace the Termination Panel
114
Replace the Feed-Through Assembly
116
Replace the Lithium Battery
117
Replace Frit Filters
118
Replace the Feed-Through Interface Gasket
119
Replace the Feed-Through Manifold Gasket
120
Replace the Termination Panel to the Digital Controller Cable
121
Replace the Analytical Processor to the Termination Panel Cable
122
Troubleshooting
123
Startup Diagnostics Troubleshooting
123
Carrier Pressure Regulator Test
123
Table 11-1: Startup Diagnostics
123
Table 11-2: Carrier Pressure Regulator Diagnostics
123
Oven Temperature Test
124
Processor Control Test
124
Stream Test
124
Table 11-3: Stream Test Diagnostics
124
Troubleshooting Alarms
125
Table 11-4: Default Alarms
125
Table 11-5: Alarm Severity
125
Alarm Definitions
126
Pressure Regulator 1 or 2 Alarm
126
Table 11-6: Default Alarm Definitions
126
Sample Pressure Alarm
127
Oven Temperature Error Alarm
127
No Stream Valve Selected
127
Digital-Analog Board Communication Error Alarm
128
Calculation Error Alarm
128
Calibration Un-Normalized Error Alarm
128
Stream Sequence Error Alarm
128
Calibration CV Percent Error Alarm
128
Calibration RF Percent Error Alarm
129
Enclosure Temperature Alarm
129
Power Supply Alarm
129
Low Carrier Gas Cylinder (DI1) Alarm
130
Low Cal Gas Cylinder (DI2) Alarm
130
GCM Processing Error Alarm
130
Bad Bead Alarm
130
No Pilot Valve Change Detected Alarm
130
Sample Flow Detection Alarm
130
CPU Loading Alarm
131
System Memory Available Alarm
131
RAM File Available Alarm
131
FLASH File Available Alarm
131
Missing Peak - Calibration Not Used
131
Stream Un-Normalized Total
132
Alarm Troubleshooting Tests
132
Column Vent Pressure Test
132
Sample Pressure Test
132
Feed-Through Assembly Blockage Test
133
Temperature Sensor Test
133
Abnormal Calibration Gas Depletion
133
Power Troubleshooting
133
Overview
133
Power Supply Voltage Test
133
Equipment Isolation Test
134
Analyzer Module Isolation Test
134
Serial Communications Troubleshooting
135
Communication
135
Communications Test
135
Table 11-7: RS-232 Field Wiring on Analyzer Termination Panel
135
Table 11-8: RS-485 Terminations
135
Table 11-9: RS-485 Pinouts (on Termination Panel)
135

ABB PGC1000 Quick Start Manual (2 pages)

Brand: ABB | Category: Measuring Instruments | Size: 0.26 MB

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ABB PGC1000 Manuals

ABB PGC1000 User Manual (408 pages)

Table of Contents

Introduction

1 System Description

2 Installation

3 Pgc1000 Start up

4 Maintenance

5 Troubleshooting

6 Special Applications

7 Application Column Train Definitions

Appendix Amodbus ® Registers

ABB PGC1000 User Manual (137 pages)

Table of Contents

ABB PGC1000 Quick Start Manual (2 pages)

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