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Edition 01/2022 EQUIPMENT MANUAL SINAMICS SINAMICS S220 Booksize power units www.siemens.com/drives...
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Introduction Fundamental safety instructions System overview SINAMICS Line connection and line- side power components S220 Booksize power units Smart Line Modules Accessories Equipment Manual DC link components Control cabinet design and EMC booksize Service and maintenance 01/2022 6SL3097-6AC30-0BP0...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Introduction ............................7 About SINAMICS ........................7 About this documentation ....................8 SINAMICS S documentation overview................... 9 mySupport documentation ....................12 Additional information ....................... 13 General Data Protection Regulation ..................14 Fundamental safety instructions......................15 General safety instructions....................15 Equipment damage due to electric fields or electrostatic discharge ........
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Table of contents Line reactors ........................49 4.6.1 Overview of line reactors ....................49 4.6.2 Safety instructions for line reactors..................49 4.6.3 Interface description ......................50 4.6.4 Dimension drawings ......................51 4.6.5 Technical data........................52 Smart Line Modules ..........................53 Description ........................
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Interference/immunity ..................... 114 Electromagnetic fields at the workplace................116 8.4.1 Preliminary remarks ......................116 8.4.2 Measurements/assessments for SINAMICS S220 booksize power units ......116 Layout of the components ....................118 8.5.1 General information......................118 8.5.2 DC link busbar current-carrying capacity................118 Single and multi-tier drive lineup..................
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Table of contents 8.9.4 Connectable cable cross-sections ..................134 8.9.5 Maximum cable lengths ....................135 8.10 Cable shielding and routing....................136 8.11 Protective connection and equipotential bonding ............. 138 8.12 Control cabinet cooling ....................139 8.12.1 General information on ventilation................... 139 8.12.2 Ventilation clearances ......................
With the SINAMICS converter series you can solve drive tasks in low, medium and DC voltage range. All SIEMENS drive components, such as converters, motors and controls, are matched to each other and can be integrated into your existing automation system. With SINAMICS, you benefit from efficient engineering with a variety of tools for the entire product development and production process.
This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.
Option Boards components • VSM10 • Terminal Mod‐ ules • Encoder system connection S220 booksize SINAMICS S220 Equipment Manual Booksize Power Units • Line connection • Control cabinet de‐ power units sign • S220 Smart Line Modules S120 booksize SINAMICS S120 Equipment Manual Booksize Power Units •...
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Siemens Support while on the move With the "Siemens Industry Online Support" app, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The app supports you in the following areas, for example: •...
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The data matrix code on the rating plate contains the specific device data. This code can be read- in with any smartphone and technical information for the appropriate device can be displayed via the "Siemens Industry Online Support" mobile app. Booksize power units...
Overview With the "mySupport documentation" web-based system you can compile your own individual documentation based on Siemens content, and adapt it for your own machine documentation. To start the application, click on the "My Documentation" tile on the mySupport homepage (https://support.industry.siemens.com/cs/ww/en/my):...
This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Ground symbols Icon...
1.6 General Data Protection Regulation General Data Protection Regulation Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
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Fundamental safety instructions 2.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
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Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. • As a minimum, connect cable shields and the conductors of power cables that are not used (e.g.
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• Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
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Fundamental safety instructions 2.1 General safety instructions WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.
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Fundamental safety instructions 2.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning. •...
Fundamental safety instructions 2.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual...
Fundamental safety instructions 2.3 Warranty and liability for application examples Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
Fundamental safety instructions 2.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
System overview Platform Concept and Totally Integrated Automation All SINAMICS versions are based on a platform concept. Joint hardware and software components, as well as standardized tools for design, configuration, and commissioning tasks ensure high-level integration across all components. SINAMICS handles a wide variety of drive tasks with no system gaps.
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3.1 Platform Concept and Totally Integrated Automation Figure 3-1 SINAMICS as part of the SIEMENS modular automation system Modular system for sophisticated drive tasks SINAMICS is deployed in complex drive tasks for a wide range of industrial applications, and is therefore designed and implemented as a modular drive system.
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System overview 3.1 Platform Concept and Totally Integrated Automation Functions for higher efficiency • Basic functions: Speed control, torque control, positioning functions • Intelligent starting functions for independent restart after power supply interruption • BICO technology with interconnection of drive-related I/Os for easy adaptation of the drive system to its operating environment •...
System overview 3.2 Intended use Intended use Description The products described in this manual, together with software, accessories, and options, form an electrical power drive system intended to feed low-voltage AC motors. The products are intended for use in industrial applications. The products must be installed and maintained by professionals with sufficient knowledge to implement the safety and EMC measures according to the specifications described in this manual and the recognized state ofthe art.
Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
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SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. • Quality systems Siemens AG employs a Quality Management System that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).
Use a Control Unit with firmware V5.2 SP3 HF10 or higher. Description The article numbers of SINAMICS S220 components start with 6SL5. In mixed operation, the article numbers of SINAMICS S220 components are displayed with the compatible article numbers of SINAMICS S120 components in the engineering tools (e.g. Startdrive).
System overview 3.4 S220 components and system data 3.4.2 Overview of Smart Line Modules Line Modules generate a DC voltage from the connected line voltage that is used to power the Motor Modules. All 16 kW and 24 kW Smart Line Modules have DRIVE-CLiQ interfaces for communication with the Control Unit.
(SCCR) according to The SCCR value depends on the overcurrent protective device used, and can be taken UL 61800-5-1 from the Product Information "Protective Devices for SINAMICS S220 Line Modules Booksize (https://support.industry.siemens.com/cs/ww/en/view/109804134)". Electromagnetic compatibility According to IEC 61800-3: Used in the second environment (industrial line supplies). As standard, Category C3.
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System overview 3.4 S220 components and system data Table 3-4 Environmental conditions Chemically active substances Long-term storage Class 1C2 according to IEC 60721-3-1:1997, in product packaging Transport Class 2C2 according to IEC 60721-3-2:1997, in transport packaging Operation Class 3C2 according to IEC 60721-3-3:2002 Class 3C2 according to IEC 60068-2-42 G3 according to ANSI/ISA-S71.04.2013 Class 3C3 according to IEC 60721-3-3 for H2S and SO2...
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System overview 3.4 S220 components and system data Installation altitude Operation 0 ... 1000 m above sea level without derating > 1000 ... 2000 m • Reduction of the output current by 10 % per 1000 meters, or • Reduction in the ambient temperature by 5 °C per 1000 meters >...
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System overview 3.4 S220 components and system data Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Line connection and line-side power components The following devices are used to connect the components to the line supply: • Disconnector unit • Overcurrent protective device • Line contactor (optional) • Line filter (optional) • Line reactor (required) Figure 4-1 Line connection with line filters and line reactors (example for Smart Line Modules) Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Line connection and line-side power components 4.1 Information on the disconnector unit Information on the disconnector unit Disconnector units for S220 Smart Line Modules A disconnector unit is required for disconnecting the drive lineup from the supply system. This must be selected in compliance with local regulations. NOTICE Damage to the drive electronics when switching the disconnector unit under load When switching the disconnector unit under load, then the contacts will be subject to...
Detailed specifications regarding protective devices and their respective short-circuit current rating values can be found in the Product Information "Protective Devices for S220 Line Modules Booksize (https://support.industry.siemens.com/cs/ww/en/view/109804134)". WARNING Electric shock or fire due to overcurrent protective devices that trip too late or not at all Overcurrent protective devices that trip too late or not all can cause electric shock or fire.
Line connection and line-side power components 4.3 Connected to the line supply via residual current devices (RCD) Connected to the line supply via residual current devices (RCD) 4.3.1 Line supply connection via residual current devices Terminology Code Meaning = higher-level term •...
Line connection and line-side power components 4.3 Connected to the line supply via residual current devices (RCD) • Ensure that the loop impedance complies with local installation regulations. • Check the total length of the shielded power cables (motor cables incl. line supply cables from line filters to the connection terminals of the Line Module) in the drive lineup.
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Line connection and line-side power components 4.3 Connected to the line supply via residual current devices (RCD) Recommendation • Siemens SIQUENCE RCCB (ground-fault circuit interrupter), type B, super-resistant [K], 300 mA rated fault current, series 5SV364.-4. Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Line connection and line-side power components 4.4 Line contactors Line contactors When selecting the line contactor, the values indicated in the technical data apply. Dimension the cables and conductors to be connected in strict compliance with local installation regulations. NOTICE Damage to the drive electronics when switching the line contactor under load When switching the line contactor (type according to the recommended selection) under load, then the contacts will be subject to premature wear.
Line connection and line-side power components 4.5 Line filters Line filters In conjunction with line reactors and a consequential EMC-compliant system design, line filters limit the conducted electromagnetic emissions generated by the Line Modules to the limit values according to IEC 61800-3. 4.5.1 Overview of line filters The following line filter versions can be used for operating the Smart Line Module.
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Line connection and line-side power components 4.5 Line filters WARNING High leakage currents when the protective conductor in the line supply cable is interrupted The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
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Line connection and line-side power components 4.5 Line filters NOTICE Damage caused by using third party filters According to product standard IEC 61800-3, radio interference suppression corresponding to the application conditions is required, and is legally stipulated in the EU (EMC Directive). Line filters and line reactors are required in order to comply with this standard.
Line connection and line-side power components 4.5 Line filters 4.5.3 Interface description Overview ① Protective conductor ② Load connection ③ Protective conductor ④ Line connection You can use either the upper or lower screw to connect the protective conductor. One of the screws remains unused.
Line connection and line-side power components 4.5 Line filters 4.5.4 Dimension drawing Figure 4-3 Dimension drawing of Basic Line Filter for the 16 kW and 24 kW Smart Line Modules, all data in mm and (inches) 4.5.5 Technical data Table 4-4 Technical data, Basic Line Filter for S220 Smart Line Modules Article number 6SL5100-...
Line connection and line-side power components 4.6 Line reactors Line reactors Line reactors are interfaces on the line side for the Smart Line Modules. These limit line harmonics to permissible values. This is the reason that you must always use line reactors when operating Smart Line Modules.
Line connection and line-side power components 4.6 Line reactors Note Malfunctions through magnetic fields Line reactors produce magnetic fields that can disturb or damage components and cables. • Arrange the components and cables at a suitable distance (at least 200 mm) or shield the magnetic fields appropriately.
Line connection and line-side power components 4.6 Line reactors Line and load connections Table 4-6 Line and load connections, line reactors for Smart Line Modules Article number 6SL3100- 6SL5100- 0EE21-6AA0 0EE21-6AD0 0EE22-4AC0 0EE22-4AD0 Line connection 1U1, 1V1, 1W1 L1, L2, L3 L1, L2, L3 L1, L2, L3 Load connection...
Line connection and line-side power components 4.6 Line reactors 4.6.5 Technical data Table 4-7 Technical data, line reactors for S220 Smart Line Modules Article number 6SL3100- 6SL5100- 0EE21-6AA0 0EE21-6AD0 0EE22-4AC0 0EE22-4AD0 Rated current 43.5 43.5 Power loss (see power loss tables (Page 143)) Total cable length (according to See "Combination options of Smart Line Modules with line filters and line...
Smart Line Modules Description The Smart Line Module is a non-regulated infeed/energy recovery unit. The Smart Line Module supplies the Motor Modules with a non-regulated DC voltage at the DC link busbars. In infeed mode, the Smart Line Module exhibits the typical current and voltage waveforms of a 6-pulse diode rectifier bridge.
Smart Line Modules 5.2 Overview Overview Table 5-1 Overview of Smart Line Modules Rated power [kW] Width [mm] C type D type Article number 6SL5130- 6UE21-6AC0 6UE21-6AD0 6UE22-4AC0 6UE22-4AD0 Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
This can result in serious injury or death. • When connecting to the DC link, only use the DC link adapter that has been approved by Siemens. WARNING Electric shock due to missing DC link side covers Live parts are exposed if the DC link side covers are not fitted.
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Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Smart Line Modules 5.4 Frequency with which the DC link is precharged Frequency with which the DC link is precharged The frequency with which the DC link capacitance is precharged via the Line Module is determined using the following formula: Max.
Smart Line Modules 5.5 Line failure buffer concept Line failure buffer concept You must dimension the system comprising Line Modules and Motor Modules so that at the rated power there is no functional restriction (3 ms of the line supply dip or interruption according to IEC 61800-3 (2017)).
Smart Line Modules 5.6 Interface description Interface description 5.6.1 Interface overview Figure 5-1 Interface overview, 16 kW and 24 kW Smart Line Modules 5.6.2 X1 line connection Table 5-2 X1: Line connection for Smart Line Modules 16 kW and 24 kW X1: Line connection Termi‐...
Smart Line Modules 5.6 Interface description X1: Line connection Termi‐ Function Technical specifications Connectable cable cross- Flexible 6 … 16 mm sections With end sleeve, without plastic sleeve 6 … 16 mm With end sleeve, with plastic sleeve 6 … 16 mm AWG / kcmil 10 ...
Smart Line Modules 5.6 Interface description 5.6.4 X21 EP terminal / temperature sensor Table 5-3 X21: EP terminal/temperature sensor for 16 kW and 24 kW Smart Line Modules X21: EP terminal/ Terminal Function Technical specifications temperature sensor + Temp Temperature sensors 1)2) Pt1000 / PTC...
Smart Line Modules 5.6 Interface description 5.6.5 X24 24 V terminal adapter Table 5-4 X24: 24 V terminal adapter X24: 24 V terminal Termi‐ Function Technical specifications adapter 24 V power supply 24 V DC supply voltage Ground Electronics ground Connectable cable cross-sec‐...
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Smart Line Modules 5.6 Interface description Status Description, cause Remedy LED RDY 1 DC LINK Green/red Firmware download has been completed. The system Carry out a POWER ON. (2 Hz) waits for POWER ON. Green/orange Component recognition via LED is activated (p0124=1). –...
Smart Line Modules 5.7 Connection example Connection example ext. 24 V X200 X201 X202 Main switch +Temp Fuses -Temp EP +24 V EP M Smart Line DC 24 V Module Line contactor (optional) 3)4) Line filter RDY 1 DC LINK Line reactor Leading opening contact t >...
Smart Line Modules 5.8 Dimension drawing Dimension drawing Figure 5-3 Dimension drawing of 16 kW and 24 kW Smart Line Modules, all dimensions in mm and (inch) Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Smart Line Modules 5.9 Installation Installation Smart Line Modules are designed to be vertically installed in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. NOTICE Overheating of components due to incorrect mounting position Incorrectly installed components can overheat during operation.
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Smart Line Modules 5.9 Installation ① Control cabinet panel/mounting panel ② Washer ③ M6 screw Figure 5-4 Installation of a Smart Line Module Tightening torques: 1. Initially, only tighten the nuts by hand. Tightening torque: 0.5 Nm (4.4 lbf in) 2.
Smart Line Modules 5.10 Technical data 5.10 Technical data Table 5-6 Technical data, S220 Smart Line Modules Booksize 16 kW and 24 kW Article number: 6SL5130- 6UE21-6AC0 6UE21-6AD0 6UE22-4AC0 6UE22-4AD0 C type D type C type D type Performance data Rated power at 380 V / 400 V / 480 V 16 / 16.8 / 20.2...
Smart Line Modules 5.11 Characteristics 5.11 Characteristics Rated duty cycles S220 Smart Line Modules Note Maximum power, P If the maximum power of the Smart Line Module is less than 300% of the rated power, then the specified maximum power P is restricted to the maximum power.
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Smart Line Modules 5.11 Characteristics = 3 P 0,4 P 75 s Figure 5-8 Peak power duty cycle with 7 s overload for a duty cycle duration of 75 s = 3 P 0,9 P 300 s Figure 5-9 Peak power duty cycle with 5 s overload for a duty cycle duration of 300 s = 3 P 30 s Figure 5-10...
Accessories DC link adapter 6.1.1 Description The following DC link adapters are used to individually supply a component. This means that the component is connected separately to the DC link. The internal DC link busbar is not used in this case.
Incorrect connections can cause overheating and so fire and smoke development. There is also a risk of an electric shock. This can result in serious injury or death. • When connecting to the DC link, only use the adapter that has been approved by Siemens (DC link adapter).
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Accessories 6.1 DC link adapter WARNING Electric shock if the cutout in the protective flap has been broken out Live components are exposed and accessible if the DC link adapters (6SL3162-2BD00-0AA0 and 6SL3162-2BE00-0AA0) are removed. Touching live components can result in death or serious injury.
Accessories 6.1 DC link adapter WARNING Fire as a result of incorrectly dimensioned overcurrent protective devices in the DC link connecting cable Incorrectly dimensioned overcurrent protective devices can result in a fire and associated smoke. • Protect personnel and prevent fires by dimensioning the overcurrent protective devices in the DC link connecting cable corresponding to the particular application.
Accessories 6.1 DC link adapter 6.1.4 Dimension drawings Figure 6-1 Dimension drawing for a 100 mm wide S220 component (Smart Line Module) with 43 A DC link adapter (6SL3162-2BD00-0AA0), all dimensions in mm and (inches) Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
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Accessories 6.1 DC link adapter Figure 6-2 Dimension drawing of a 100 mm wide S120 component with 72 A DC link adapter (6SL3162-2BE00-0AA0), dimensions in mm and (inch) Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Accessories 6.1 DC link adapter Figure 6-3 Dimension drawing of a 150 mm wide S120 component with DC link adapter (6SL3162-2BM01-0AA0), all dimensions in mm and (inch) 6.1.5 Mounting Opening the protective flap, removing the DC link screws and mounting the DC link adapter are identical for S220 and S120 components.
Accessories 6.1 DC link adapter 6.1.5.1 Opening the protective flap and removing the DC link screws Required tools: • Flat bladed screwdriver (1 x 5.5) for releasing the protective flap Table 6-2 Opening the protective flap and removing the DC link screws 1 x 5,5 1.
Accessories 6.1 DC link adapter Required tools: • Torx T10 screwdriver to fasten the 24 V terminal adapter • Torx screwdriver T20 for DC link screws (Torx slot) • Pliers for breaking out the cutouts Table 6-3 Installing the DC link adapter and 24 V terminal adapter 0,5 Nm 1.
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Accessories 6.1 DC link adapter Required tools: • Torx T10 screwdriver to attach the adapter • Torx screwdriver T20 for DC link screws (Torx slot) • Pliers for knocking out the cutouts Table 6-4 Mounting the 72 A DC link adapter 1.
Additional information on using the washers is provided in Chapter "DC link adapters" of the SINAMICS S120 Equipment Manual Booksize Power Units (https:// support.industry.siemens.com/cs/ww/en/view/109781351). Required tools: • Flat bladed screwdriver (1 x 5.5) for releasing the protective flap • Torx screwdriver T20 for DC link screws (Torx slot)
Accessories 6.1 DC link adapter Table 6-5 Mounting the DC link adapter (example for a 150 mm wide component) 1. Fasten the DC link adapter (1.8 Nm / 15.9 lbf in) 2. Remove the DC link side cover, install the 24 V using the previously removed screws.
Accessories 6.1 DC link adapter The following cross-sections refer to cables for 75 °C: Table 6-6 Approved AWG conductor cross-sections for the S220 Smart Line Modules S220 Smart Line Modules Rated power 16 kW 24 kW AWG conductor cross-sections AWG 8 AWG 6 Table 6-7 Approved AWG conductor cross-sections for the S120 Motor Modules...
Accessories 6.1 DC link adapter 6.1.6.3 72 A DC link adapter (6SL3162-2BE00-0AA0) Required tools: • Flat bladed screwdriver (1 x 5.5) for releasing the protective flap • Socket wrench, 10 mm socket • Pliers for knocking out the cutouts Note Using shrink sleeving You must use shrink-on sleeves for all non-insulated current-carrying parts of cable lugs and cables with a clearance from bolts exceeding 32 mm (1.26 inches).
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Accessories 6.1 DC link adapter 2. Break out the cutouts on the upper side of the 3. Break out the cutouts on the upper side of the housing (required for all cable cross-sections). protective flap (only for larger cable cross-sections). 4.
Accessories 6.1 DC link adapter 6. Break out the cutout in the protective flap. Mounted DC link adapter with closed protective flap. 6.1.6.4 DC link adapter (6SL3162-2BM01-0AA0) Preparing the DC link connecting cables To connect the various sub lineups, use shielded single wires that are mechanically secured. 1.
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Accessories 6.1 DC link adapter Fixing the cables to the rear cabinet panel 1. Fix the DC link connecting cables directly next to the last component at the rear control cabinet panel. Use the C rails and the matching cable clamps from the Rittal company. The distance between the C rail and the lower side of the component is approximately 125 mm.
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Accessories 6.1 DC link adapter Table 6-10 Connecting the DC link connecting cables to the DC link adapter 1. Fix the first conductor of the DC link connecting cable to the 2. Route the cable end through an appropriate hose clamp. mounting rail using a cable clamp.
Accessories 6.1 DC link adapter 5. Tighten the screw of the hose clamp using a suitable screw‐ 6. Fix the second conductor of the DC link connecting cable to driver. the mounting rail using a cable clamp. Connect the cable for the DCP connection as described under Points 2 to 5.
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Accessories 6.1 DC link adapter Article number 6SL3162- 2BD00-0AA0 2BE00-0AA0 Stripped length acc. to cable lug Terminal Fixing screw Slotted (0.8x4.0) Torx T10 Tightening torque Nm (lbf in) 1.8 (15.9) 0.8 (7.1) DC link busbars Fixing screw Torx T20 Threaded bolts M6 Tightening torque Nm (lbf in) 1.8 (15.9)
Accessories 6.2 Accessories for Smart Line Modules Accessories for Smart Line Modules 6.2.1 Connection plug The line supply cable is connected to the Smart Line Module using a connection plug (power connector). WARNING Electric shock or fire caused by using non-certified plug connectors Using non-certified plug connectors to connect the power can result in overheating with associated fire or electric shock.
Accessories 6.2 Accessories for Smart Line Modules Terminal Function Technical specifications Stripped length 12 mm (0.47 inch) Tool Slotted screwdriver, 1.0 x 5.5 mm Tightening torque 1.2 ... 1.5 Nm (10.6 lbf in) 6.2.1.2 Preparing the power cables Observe the following stripped lengths when connecting the connection plug and the cable shield.
Accessories 6.2 Accessories for Smart Line Modules Note Damage to the line supply cable due to excessively short stripped length If the specified insulated conductor and stripped lengths are not complied with, single wires can be damaged or shield contact prevented. •...
Accessories 6.2 Accessories for Smart Line Modules 6.2.1.4 Connecting the cable 1. Starting with W1, V1, U1, insert the insulated conductors into the open terminals. – Ensure that the insulated conductors are inserted as far as they will go. – For larger cross-sections, it is helpful if U1, V1, W1 are simultaneously inserted and secured by screws.
Accessories 6.2 Accessories for Smart Line Modules Withdraw the plug Variant 1 (left): Using one hand, hold the plug at the front and back. Release the plug using your other hand. Variant 2 (right): Grasp the cable and release it with your thumb. 6.2.1.6 Secure with a cable tie The latching does not provide reliable strain relief for the cable.
Accessories 6.2 Accessories for Smart Line Modules 6.2.2 Shield connection plate and terminal 6.2.2.1 Option for the shielding You can use one of the following two methods for connecting the shield: • Connect the cable to the strain relief plate using a hose clamp. •...
Accessories 6.2 Accessories for Smart Line Modules Note Shielding is not required if at least one of the following conditions is satisfied: • The cables must not be longer than 1 m. • The cables are routed flush with the rear metal panel of the control cabinet. •...
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Accessories 6.2 Accessories for Smart Line Modules The optional shield connection plate has several slots, which provide various options for the shield support: Table 6-16 Accessories for the shield support - shield connection clamp Article number and designation Recommended cable di‐ Torque ameter up to 20 mm...
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Accessories 6.2 Accessories for Smart Line Modules 4. Insert the connecting cables into the center of the shield connection clamp. Hook the shield connection clamp into the slits of the shield connection plate. Position of the shield connection clamp: ① Phoenix SK35 (8WH9130-0PA00) ②...
DRIVE-CLiQ cables with RJ45 plug and M12 plug/socket. Additional information is provided in Chapter "Accessories" of the SINAMICS S120 Equipment Manual Booksize Power Units (https://support.industry.siemens.com/cs/ww/en/view/ 109781351). DRIVE-CLiQ coupling The DRIVE-CLiQ coupling is used to connect 2 DRIVE-CLiQ cables in accordance with degree of protection IP67 acc.
DC link. Additional information on the DC link components is provided in Chapter "DC link components" of the SINAMICS S120 Equipment Manual Booksize Power Units (https:// support.industry.siemens.com/cs/ww/en/view/109781351). Component Function Braking Modules or Stopping the drives in the event of a power failure and limiting the DC link...
DC link components 7.2 SITOP PSU400M SITOP PSU400M Description The SITOP PSU400M is a power supply for connection to DC link voltages. It provides an output voltage of 24 V to 28.8 V DC. The output voltage can be adjusted using an integrated potentiometer.
DC link components 7.2 SITOP PSU400M 7.2.1 Electrical connection Connection to the DC link busbars The SITOP PSU400M is connected to the DC link via the "+" and "-" terminals using a DC link adapter. Table 7-2 INPUT DC: Input-side connection of the SITOP PSU400M at the DC link INOUT DC Terminal Technical specifications...
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(PELV). The cross-section of this connection must be at least as large as the cross-section of the 24 V conductors. More information on connecting the unit is provided in the "Installation" chapter of the Equipment Manual "SITOP PSU400M Power Supply (https:// support.industry.siemens.com/cs/de/en/view/59038719)". Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
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DC link components 7.2 SITOP PSU400M The SITOP PSU400M is connected to the drive lineup via the DC link adapter and via the 24 V terminal adapter. 1 ... n Motor Modules Main switch SITOP PSU400M Output Fuses DC 24 V Ground-fault circuit Input interrupter...
DC link components 7.2 SITOP PSU400M 7.2.2 Supported operation conditions The following two operation conditions are supported when using the SITOP PSU400M. The precharging relay must be closed directly after the drive lineup has run up as the SITOP PSU400M represents a load for the DC link precharging resistors (equipped with PTCs).
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DC link components 7.2 SITOP PSU400M AC Power On Smart Line Module Enable Enable Disable T_delay T_delay 15 A SITOP LOAD 240 s Figure 7-3 Time diagram Condition: • Environment: 55 °C line voltage: 480 V • Drive system capacitance: 10 mF •...
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DC link components 7.2 SITOP PSU400M Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Control cabinet design and EMC booksize General information SINAMICS S components are available as chassis units with degree of protection IP20 or IPXXB according to IEC 60529 and as open type devices to UL 50. This therefore ensures that fingers cannot come into contact with any active components.
Control cabinet design and EMC booksize 8.2 Safety instructions when mounting and installing the control cabinet Safety instructions when mounting and installing the control cabinet WARNING Risk of injury as a result of foreign bodies in the device Parts (e.g.: drilling chips, end sleeves) falling into the device can cause short-circuits and damage the insulation.
• Operation on TN and TT line supply systems with grounded neutral point • Observance of information about cable shielding and equipotential bonding • Use of the recommended power cables and signal cables from Siemens. • Only use Siemens cables for the DRIVE-CLiQ connections.
8.3.4 Drive system applications SINAMICS S220 components may only be used in the second environment. They are to be used on a professional basis in trade, business and industry and are not sold to the general public. Booksize power units...
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Control cabinet design and EMC booksize 8.3 Electromagnetic compatibility In order to satisfy the EMC requirements, the drive system must be installed by appropriately qualified personnel in compliance with EMC regulations and the installation notes provided in the manual. Note Appropriately trained and qualified personnel An appropriately trained and qualified person has the necessary experience for installing and/or commissioning drive systems (Power Drive Systems - PDS), including the associated EMC...
Additional information on limiting the interference for the drive system is provided in Chapter "Electromagnetic compatibility" of the SINAMICS S120 Equipment Manual Booksize Power Units (https://support.industry.siemens.com/cs/ww/en/view/109781351). Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
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Note Malfunctions when not using original Siemens accessories Malfunctions can occur if accessories are used that are not original. • For DRIVE-CLiQ connections, only use the genuine Siemens DRIVE-CLiQ wiring and DRIVE- CLiQ cabinet bushings. Note Faulty operation of the machine due to incorrect shielding or cables that are too long The machine can malfunction if the shielding is incorrect or the cables are too long.
Validity The following information regarding electromagnetic fields relates solely to products and components supplied by Siemens. A precondition is the installation and operation of components inside metallic cabinets in compliance with the documentation and the "EMC installation guideline" and the use of shielded motor cables. You can find more detailed information in the "EMC installation guideline...
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Magnetic flux density For assessment, see the following Limits not exceeded table Table 8-5 Minimum clearances to SINAMICS S220 power units at 0 Hz ... 100 kHz in cm (inch) Power of the Generally Individuals with active implants Line Module...
You must maintain a ventilation clearance of 100 mm around the line reactor (not including the mounting surface). Support relating to the mechanical control cabinet design is available from: Siemens AG Digital Industries, DI MC MF - WKC TCCCC (Technical Competence Center Cabinets Chemnitz) E-mail: cc.cabinetcooling.aud@siemens.com...
Multi-tier drive lineup Additional information on the design of a multi-tier drive lineup is provided in Chapter "Arrangement of the components and units" of the SINAMICS S120 Equipment Manual Booksize Power Units (https://support.industry.siemens.com/cs/ww/en/view/109781351). Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Control cabinet design and EMC booksize 8.7 Electrical connection Electrical connection Before commissioning, you must have completed the connection of the DC link busbars and 24 V busbars between all of the components. Releasing the DC link protective flap and connecting the DC link busbars is identical for S220 and S120 components.
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Control cabinet design and EMC booksize 8.7 Electrical connection Required tool: • Torx screwdriver T20 1. Loosen the DC link screws. 2. Turn over the DC link bridge. 3. Tighten the DC link screws with a tightening torque of 1.8 Nm (15.9 lbf in). It is essential that you follow the sequence shown below (1) and (2).
Control cabinet design and EMC booksize 8.7 Electrical connection Required tool: • Torx screwdriver T10 1. Place the 24 V connectors on to the 24 V busbars. 2. Press the 24 V connectors down until they click into place. 3. If required, mount the 24 V terminal adapter to supply the 24 V DC. Tightening torque, 0.5 Nm (4.4 lbf in).
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Control cabinet design and EMC booksize 8.7 Electrical connection Releasing the DC link protective flap and connecting the DC link busbars are identical for S220 and S120 components. The procedure for S120 components is described in the next section (using an S120 Active Line Module as an example). WARNING Electric shock if the cutout in the protective flap has been broken out Live components are exposed and accessible if the 24 V terminal adapter or the DC link adapter...
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Control cabinet design and EMC booksize 8.7 Electrical connection Table 8-7 Mounting the 24 V terminal adapter using an Active Line Module (36 kW) as an example 1. Release and open the protective flap. 2. Clip the 24 V terminal adapter onto the 24 V busbars. 3.
Control cabinet design and EMC booksize 8.8 24 V DC supply voltage 24 V DC supply voltage 8.8.1 General information The 24 V DC voltage is required for: • Supplying the electronics of the components via the integrated 24 V busbar •...
Control cabinet design and EMC booksize 8.8 24 V DC supply voltage 8.8.2 Options for the 24 V supply of the components Line Modules, Motor Modules and DC link components are connected via the integrated 24 V busbars. The current-carrying capacity of these busbars is 20 A. You can use the following components for the 24 V supply: •...
Control cabinet design and EMC booksize 8.8 24 V DC supply voltage Using an external 24 V power supply SELV or PELV power supplies can be used for the external 24 V volt supply, e.g. SITOP. The ground potential must be connected to the protective conductor system at the power supply output (PELV).
• On the primary side: Circuit breakers • On the secondary side: Miniature circuit breakers or SITOP select (article number 6EP1961-2BA00) Additional data can be obtained in the "Siemens Industry Mall (https:// mall.industry.siemens.com/goos/WelcomePage.aspx?regionUrl=/de&language=en)". When selecting the miniature circuit breaker, take into consideration local installation guidelines.
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Control cabinet design and EMC booksize 8.8 24 V DC supply voltage Area to be protected (e.g. control cabinet) To additional SINAMICS component, e.g. components CU320-2 DP X124 + +24 V +24 V X124 M Isolated inputs DI 0 DI 0 1) 2) DI 1 DI 1...
The typical current consumption values of S120 components are listed in Chapter "24 V DC supply" of the SINAMICS S120 Equipment Manual Booksize Power Units (https:// support.industry.siemens.com/cs/ww/en/view/109781351). 8.8.6 Selecting power supply units The following devices meet the applicable requirements of EN 60204-1 and their use is recommended.
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Control cabinet design and EMC booksize 8.8 24 V DC supply voltage Table 8-12 Recommended Control Supply Module Rated output cur‐ Phases Input voltage range [V] Short-circuit current [A] Article number rent [A] 3 AC 380 -10 % (-15 % < 1 min) to <...
The various options for connecting a direct measuring system with DRIVE-CLiQ and M12 plug via MOTION-CONNECT cables to a DRIVE-CLiQ component are described in Chapter "Connection system" of the SINAMICS S120 Equipment Manual Booksize Power Units (https:// support.industry.siemens.com/cs/ww/en/view/109781351). 8.9.3 Current-carrying capacity and derating factors for power cables and signal cables...
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Control cabinet design and EMC booksize 8.9 Connection system Table 8-14 Current-carrying capacity according to EN 60204-1 for 40°C ambient temperature Cross-section Current-carrying capacity, effective; AC 50/60 Hz or DC For routing type Signal cables 0.20 – 0.50 – 0.75 –...
Control cabinet design and EMC booksize 8.9 Connection system Ambient air temperature [°C] Derating factor according to EN 60204-1, Table 1.00 0.91 0.82 0.71 0.58 8.9.4 Connectable cable cross-sections WARNING Overheating of power cables when permissible cross-sections are fallen below Excessively thin power cables can result in overheating.
The connectable cable cross-sections for S120 components are specified in Chapter "Connection system" of the SINAMICS S120 Equipment Manual Booksize Power Units (https:// support.industry.siemens.com/cs/ww/en/view/109781351). Note Selection of the line supply cable When selecting the line supply cable, observe the loop resistance to ensure that the relevant protective elements (line fuse, residual current device, ...) function reliably, and that in the event...
Control cabinet design and EMC booksize 8.10 Cable shielding and routing 8.10 Cable shielding and routing To comply with EMC requirements, it is especially important to ensure that cables are routed so that they are adequately separated from other cables and that components are mounted an adequate distance away.
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Control cabinet design and EMC booksize 8.10 Cable shielding and routing For power cables from Siemens in which the shield is connected to the connector housing (see relevant catalog), this is a sufficiently good shield support. • For components that do not have any special shield connection or where the shield connection is not adequate, you can connect the cable shields to the metal mounting plate using hose clamps and toothed rails.
(https:// support.industry.siemens.com/cs/ww/en/view/109781351). You must dimension cable cross-sections in compliance with local installation regulations. More information is provided in the Product Information "Dimensioning the protective conductors for SINAMICS S220 Booksize (https://support.industry.siemens.com/cs/ww/en/view/ 109804135)". Protective connection concept SINAMICS S booksize power units Power units must always be connected with a protective conductor connected to the central PE busbar or the conductive mounting plate in the control cabinet.
Control cabinet design and EMC booksize 8.12 Control cabinet cooling 8.12 Control cabinet cooling The following options are available for cooling the control cabinet: • Filter fans • Heat exchangers • Cooling unit The environmental conditions and the cooling power required define the method used to cool the control cabinet.
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Control cabinet design and EMC booksize 8.12 Control cabinet cooling ① Cooling unit ② Control cabinet Figure 8-5 Examples of cabinet ventilation Note The distance between the discharge opening of the air conditioning unit and the electronic equipment must be at least 200 mm. Note If the components are installed in a sealed control cabinet, you must use internal air cooling that ensures an unobstructed airflow to prevent local hotspots.
Control cabinet design and EMC booksize 8.12 Control cabinet cooling Humidity NOTICE Component damage caused by condensation Condensation on the components can cause them to fail. • Select the air circuit and arrangement of the cooling equipment in such a way that no condensation can form on the components.
Additional information on calculating the power loss of your drive system is provided in Chapter "Dimensioning climate control equipment" of the SINAMICS S120 Equipment Manual Booksize Power Units (https://support.industry.siemens.com/cs/ww/en/view/109781351). Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Control cabinet design and EMC booksize 8.13 Power losses of the components 8.13 Power losses of the components The tables below provide an overview of the power loss of S220 Smart Line Modules operated at their rated power. The total losses of the relevant power unit (Line Module, Motor Module) are calculated from the power loss and the corresponding electronics loss of the power unit.
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Control cabinet design and EMC booksize 8.13 Power losses of the components Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Service and maintenance Spare parts You can find spare parts in the internet here (https://www.sow.siemens.com). Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
Service and maintenance 9.2 Replacing the fan Replacing the fan WARNING Electric shock when live parts are touched Before replacing the fan, you must switch off the power supplies (400 V AC and 24 V DC). A hazardous voltage is still present for up to five minutes after the power supply has been switched off.
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Service and maintenance 9.2 Replacing the fan Replacing the fan Removing the existing fan module 1. Release the connection plug catch, and withdraw the plug from the Smart Line Module. If you are using an optional shield connection plate, first remove the shield connection clamp. 2.
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Service and maintenance 9.2 Replacing the fan 4. Insert the connection plug until it snaps into place. The plug has been completely inserted once you hear it snap into place. More information on the shield support is provided in Chapter "Mounting (Page 94)". 5.
Service and maintenance 9.3 Forming the DC link capacitors Forming the DC link capacitors Overview DC link capacitors must be reformed for Line Modules that have been in storage for more than 2 years. If this is not performed, the components could be damaged when they are switched on. Requirement DC link capacitors of components for which the storage period of 2 years has been exceeded must be reformed.
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Service and maintenance 9.3 Forming the DC link capacitors WARNING Electric shock due to the residual charge of the DC link capacitors Due to the DC link capacitors, a hazardous voltage is present in the DC link for up to five minutes after the power supply has been switched off.
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Service and maintenance 9.3 Forming the DC link capacitors Procedure Proceed as follows to reform DC link capacitors: 1. Remove the DC link bridge. 2. Make sure that the device does not receive a switch-on command (e.g. via PROFINET/ PROFIBUS, BOP20 or terminal block). 3.
Service and maintenance 9.4 Recycling and disposal Recycling and disposal For environmentally-friendly recycling and disposal of your old device, contact a company certified for the disposal of old electrical and electronic equipment, and dispose of the device as specified in the regulations for your particular country. Booksize power units Equipment Manual, 01/2022, 6SL3097-6AC30-0BP0...
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More information Siemens: www.siemens.com Industry Online Support (service and support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall Siemens AG Digital Industries Motion Control Postfach 3180 91050 Erlangen Germany Scan the QR-Code for product information...